• 제목/요약/키워드: Arc length

검색결과 427건 처리시간 0.028초

셀프실드아크 용접금속의 확산성수소량에 미치는 용접변수의 영향 (Effects of Welding Parameters on Diffusible Hydrogen Contents in FCAW-S Weld Metal)

  • 방국수;박찬
    • 한국해양공학회지
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    • 제27권5호
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    • pp.77-81
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    • 2013
  • The effects of the welding parameters, contact tip-to-workpiece distance (CTWD), current, and voltage on the diffusible hydrogen content in weld metal deposited by self-shielded flux cored arc welding were investigated and rationalized by comparing the amount of heat generated in the extension length of the wire. This showed that as CTWD increased from 15mm to 25mm, the amount of heat generated was increased from 71.1J to 174.8J, and the hydrogen content was decreased from 11.3mL/100g to 5.9mL/100 g. Even if little difference was observed in the amount of heat generated, the hydrogen content was increased with an increase in voltage because of the longer arc length. A regression analysis showed that the regression coefficient of voltage in self-shielded flux cored arc welding is greater than that in $CO_2$ arc welding. This implies that voltage control is more important in self-shielded flux cored arc welding than in $CO_2$ arc welding.

LabVIEW를 이용한 TIG 용접 자동 전압 제어 장치 개발 (Development of Automatic Voltage Control Equipment using LabVIEW Software)

  • 송상은;정영철;조영태;정윤교
    • 한국기계가공학회지
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    • 제16권1호
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    • pp.112-117
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    • 2017
  • The arc, generated by Tungsten Inert Gas(TIG) welding, is stable and provides excellent quality of the weld. Since automation is difficult, a lot of work is performed by hand. In addition, to obtain the uniform weld quality is difficult when using a base metal having a nonuniform welding line, or when welding inside a pipe. Generally, TIG welding power has the characteristic of constant-current. The welding voltage is changed in proportion to the arc length. Hence, the automatic voltage control equipment should be applied at the TIG welding system. The automatic voltage control equipment has been designed using LabVIEW software. It consists of a manufactured voltage divider circuit, and jig for moving the torch. The voltage measurements and driving of the motor were performed through the algorithm implementation in LabVIEW. Welding was conducted while increasing the arc length. In this process, it was confirmed that the automatic voltage control equipment kept the arc length constant.

Numerical Analysis of an Arc Plasma in a DC Electric Furnace

  • Lee, Yeon-Won;Lee, Jong-Hoon
    • Journal of Advanced Marine Engineering and Technology
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    • 제28권8호
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    • pp.1251-1257
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    • 2004
  • In order to analyze the heat transfer phenomena in the plasma flames, a mathematical model describing heat and fluid flow in an electric arc has been developed and used to predict heat transfer from the arc to the steel bath in a DC Electric Arc Furnace. The arc model takes the separate contributions to the heat transfer from each involved mechanism onto account, that is radiation, convection and energy transported by electrons. The finite volume method and a SIMPLE algorithm are used for solving the governing MHD equations, that are conservation equations of mass, momentum and energy together with the equations describing a standard k-${\varepsilon}$ model for turbulence. The model predicts heat transfer for different currents and arc lengths. Finally these calculation results can be used as a useful insight into plasma phenomena of the industrial-scale electric arc furnace. From these results, it can be concluded that higher arc current and longer arc length give high heat transfer

명시적 호장법을 이용한 공간프레임의 반강접 탄소성 후좌굴 해석 (Semi-rigid Elasto-Plastic Post Buckling Analysis of Space Frame by Using the Explicit Arc-Length Method)

  • 이경수;한상을
    • 한국강구조학회 논문집
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    • 제23권5호
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    • pp.535-546
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    • 2011
  • 본 연구에서는 다양한 명시적 호장법을 사용하여 공간프레임의 반강접 탄소성 후좌굴 해석을 수행하였다. 이를 위해 이전 연구를 발전시켜 다양한 명시적 알고리즘의 호장법과 명시적, 묵시적 해석법에 동시에 적용 가능한 반강접 탄소성 공간프레임요소를 제안하였다. 다양한 명시적 호장법은 예측단계와 수렴단계에 명시적 해석법인 동적이완법을 적용한 것을 의미한다. 따라서 명시적 호장법에는 명시적(예측단계)-명시적(예측단계) 호장법, 명시적(예측단계)-묵시적(수렴단계) 호장법, 묵시적(예측단계)-명시적(수렴단계) 호장법으로 구분된다. 또한 명시적 호장법에 적용 가능하도록 수정된 반강접 탄소성 공간프레임요소는 오일러리안 유한변형이론에 의해 강체회전변형을 고려하였기 때문에 대변위가 발생하는 기하학적 비선형 문제에 적용될 수 있고, 완전 탄소성 소성힌지 알고리즘에 의한 재료적 비선형성을 고려하였으며, 부재내부에 정적 응축된 회전 및 축방향 성분의 선형 스프링에 의해 접합부 반강접 특성을 반영하였다. 제안된 해석법을 이용하여 검증예제를 수행함으로써 본 연구에서 제안된 다양한 명시적 호장법 및 공간프레임요소의 정확성을 검증한다.

가스차단기내 아크의 복사에너지 측정에 관한 연구 (Study on the Measurement of Radiation Energy of the Arc in GCBs)

  • 송기동;오연호;정진교;조용성
    • 전기학회논문지
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    • 제56권12호
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    • pp.2122-2126
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    • 2007
  • A special PM-Tube(Photo Multiplier Tube) that is using the photoelectric effect has been designed and manufactured to measure the radiation energy of arc in a gas circuit breaker(GCB). The PM-Tube, LLG(liquid light guides), ND(neutral density) filter, and a model gas circuit breaker have been combined for the reception and the transmission of the light and a simplified synthetic test facility with the arc energy measuring system has been established. In the case of $SF_6$ gas pressure $5kg.f/cm^2$ and arc length 20mm, the radiation energy increases with the arc current but it tend to be saturated in the above 20kA. Under the arc current 20kA, the total radiation energy has the biggest value around 8kA and was not exceeded 40% of the total arc energy.

펄스코로나 방전의 전극길이, 펄스반복율에 따른 부하 임피던스 변화 특성 및 EMTP 해석 (The EMTP Analysis and Characteristics of Load Impedance on Various Electrode length, Pulse Repetition in Pulse Corona Discharging)

  • 정종한;송우정;전진안;정현주;홍정환;김희제
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제51권4호
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    • pp.158-163
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    • 2002
  • The pulsed Power system has been widely used to many applications, such as E/P(Electrostatic Precipitator), DeNOx/DeSOx power system, often generator, etc. In this paper, we study EMTP analysis and characteristics of critical voltage and load in impedance on various electrode length of pulse corona. To obtain a stable pulse voltage, we designed a compact pulse generator switched MOSFET and tested their characteristics by adjusting electrode length and pulse repetition. As a re sult, critical voltage of pulse corona and load impedance on increasing electrode length were decreased. These results indicate we can control critical voltage of pulse corona and suppress arc discharging between two electrodes.

호장법을 이용한 공간트러스의 스냅스루거동 해석 (Snap-Through Behavior Analysis of Space Truss using Arc-Length Method)

  • 권택진;서일교;이상환
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 1993년도 가을 학술발표회논문집
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    • pp.47-54
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    • 1993
  • This paper is concerned with the geometrically nonlinear behavior of elastic systems under conservative loading conditions. In particular, the topic are snap through problems and the arc-length method to pass limit points of space trusses is used. And numerical examples are presented to trace nonlinear equilibrium paths.

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FCAW 수평 필릿용접용 용접선추적을 위한 아크센싱 알고리즘 개발 (Development of an Effective Arc Sensing Algorithm for Seam-Tracking in Flux-Cored Arc Welding Process for Horizontal Fillet Joints)

  • 권순창;최재성;장낙영
    • Journal of Welding and Joining
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    • 제15권1호
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    • pp.66-80
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    • 1997
  • This paper describes a newly developed arc-sensing algorithm of seam-tracking for FCA W (flux-cored arc welding) horizontal fillet welding. In this algorithm, arc current and the Weighted-Are-Current (WAC) are used to adjust the position of a weld torch in directions of bead throat and weaving, respectively. The WAC, which is newly devised in this study, means that arc current in the vicinity of weaving end is more emphasized than that in the center of weaving. The reason of this is because there usually exists much noise in the center of weaving due to abrupt change of arc length in case some empty gaps exist in a fillet joint Variance analysis was performed in order to check the effect of weld parameters on arc current and the WAC. As a result, the relationships between tip-to-workpiece distance and arc current, and between weaving offset and the WAC were established.To check "the validity of the algorithm, seam-tracking experiments were performed ;mder various welding condition. The result of experiments showed a satisfactory tracking performance in the presence of empty gaps in a horizontal fillet joint.et joint.

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Exact solutions of variable-arc-length elasticas under moment gradient

  • Chucheepsakul, Somchai;Thepphitak, Geeraphong;Wang, Chien Ming
    • Structural Engineering and Mechanics
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    • 제5권5호
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    • pp.529-539
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    • 1997
  • This paper deals with the bending problem of a variable-are-length elastica under moment gradient. The variable are-length arises from the fact that one end of the elastica is hinged while the other end portion is allowed to slide on a frictionless support that is fixed at a given horizontal distance from the hinged end. Based on the elastica theory, exact closed-form solution in the form of elliptic integrals are derived. The bending results show that there exists a maximum or a critical moment for given moment gradient parameters; whereby if the applied moment is less than this critical value, two equilibrium configurations are possible. One of them is stable while the other is unstable because a small disturbance will lead to beam motion.

직류 전기 아크로에서의 플라즈마 특성에 관한 수치해석 (Numerical Analysis on Plasma Characteristics of a DC Electric Arc Furnace)

  • 이종훈;한병윤;곽수민;이연원;김찬욱
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2003년도 추계 학술대회논문집
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    • pp.212-218
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    • 2003
  • In order to analyze the heat transfer phenomena in the plasma flames, a mathematical model describing heat and fluid flow in an electric arc has been developed and used to predict heat transfer from the arc to the steel bath in a DC Electric Arc Furnace. The arc model takes the separate contributions to the heat transfer from each involved mechanism into account, i.e. radiation, convection and energy transported by electrons. The finite volume method and a SIMPLE algorithm are used for solving the governing MHD equations, i.e., conservation equations of mass, momentum, and energy together with the equations describing a $\kappa-\epsilon$ model for turbulence. The model predicts heat transfer for different currents and arc lengths. Finally these calculation results can be used as a useful insight into plasma phenomena of the industrial-scale electric arc furnace. From these results, it can be concluded that higher arc current and longer arc length give high heat transfer.

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