• Journal of Ship and Ocean Technology
• /
• v.11 no.3
• /
• pp.14-23
• /
• 2007

Welding processes cause undesirable problems, such as residual stresses and deformations due to the thermal loads imposed by local heating, melting, and cooling processes. This paper presents a computational modeling technique to simulate the Gas Metal Arc Welding (GMAW) process, emphasizing the effect of the melting bead on the residual stress distribution. Both a three-bar analogy and a three-dimensional thermo-mechanical finite element analysis are carried out in order to explain the effect. Element (de)activation, enthalpy, and adjustment of the reference temperature of thermal strain are considered with respect to the effect of the weld filler metal added to the base metal during a thermo-elastic-plastic analysis. Stress distributions obtained by the present study are compared with measured values and available data from other studies. The effect of the melting bead on the residual stress distribution is discussed and demonstrated.

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
• /
• 1999.06a
• /
• pp.332-338
• /
• 1999

A coupled thermal-mechanical analysis has been presented for the thermal distortions of the ventilated disk brakes during IS braking operations. The FEM results show that the bendings and distortions of the disk toward the left side are decreased, but the sinusoidal distortion of the disk rubbing surface along the arc length of the vent hole is highly increased by increasing the convective air cooling effects, which is heavily related to the squeal, wear and micro-thermal crackings at the rubbing surfaces due to uneven dissipation rates of friction heatings.

• Journal of Sensor Science and Technology
• /
• v.13 no.4
• /
• pp.292-297
• /
• 2004

Carbon nanotubes (CNT) were synthesized by arc-discharge method. To fabricate CNT sensor, CNT powder was dispersed in ${\alpha}$-Terpinol($C_{10}H_{17}OH$) solution. The CNT tilms were fabricated by screen printing method on the interdigitated Pt/Pd alloy electrode. The microstructure of CNT film was observed by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). In order to investigate the gas sensing characteristics of the film, the CNT film was experimented to measure NO response and recovery time. The CNT sensor with a heater was compared to that without a heater. And this sensor shows better reproductibility and faster recovery time than another CNT sensors. We suggest the possibility to utilize a CNT as new sensing materials for environmental monitoring.

• Proceedings of the KWS Conference
• /
• v.43
• /
• pp.76-78
• /
• 2004

The phenomenon of weld shrinkage mainly occurs owing to residual stress by heating, which largely effects on welding quality, Actually as the shrinkage rate depends on the weld deposit amount, so it is desired that the sectional area of weld joint shall be reduced. In this respect the Electron beam welding has more profitable position compare to Narrow-gap TIG welding which is even superior to other arc welding processes. In case of thick austenitic stainless steel the shrinkage rate of Electron beam welding has about $10\%$ of Narrow-gap TIG welding's, which means that residual stress is a lot less than that of Narrow-gap TIG welding. And heat input and welded section area also indicate large difference between two processes.

• Journal of the Korean Society of Industry Convergence
• /
• v.3 no.1
• /
• pp.69-75
• /
• 2000

Multichip packages are comprised of dissimilar materials which expand at different rates on heating. The differential expansion must be accommodated by the various structural elements of the package. A types of heat exposures occur operation cycles. This study presents a finite element analysis simulation of flip-chip among multichip. The effects of geometries and material properties on the reliability were estimated during the analysis of temperature and thermal stress of flip-chip. From the results, it could be obtained that the more significant parameters to the reliability of flip-chip arc chip power cycle, heat convection and height of solder bump.

• Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
• /
• 2001.07a
• /
• pp.165-169
• /
• 2001

Carbon nitride films were grown on Si (100) substrate by a laser-electric discharge method with and without a magnetic field assistance. The magnetic field leads to vapor plume plasma expending upon the ambient arc discharge plasma area. Influence of the magnetic field has resulted in increase of a crystallite size in the films due to bombardment (heating) of Si substrates by energetic carbon and nitrogen species generated during cyclotron motion of electrons in the discharge zone. Many crystalline grains were observed in the morphology of the deposited films by scanning electron microscopy. In order to determine the structural crystalline parameters, X-ray diffraction (XRD) was used to analysis the grown films.

• Proceedings of the KSR Conference
• /
• 2004.06a
• /
• pp.685-689
• /
• 2004

Numerical simulation is conducted to clarify the heat transfer and fluid flow characteristics of HVAC(Heating, Ventilating and Air-Conditioning) for double' deck train. The HVAC system is installed under the roof of carbody. In the lay-out of HVAC system, air duct must be installed to supply air to 1st and 2nd floor respectively. The standard k-$\epsilon$ and LES models for turbulence and SIMPLE algorithm for pressure equation hased on finite volume method are used to solve the physic a] HVAC model. To assure convergence, QUICK scheme for momentum equation and the 2nd order upwind scheme for turbulent equations arc used. From the results of simulation, the temperature and velocity magnitude are also distributed uniformly in the interior of double-deck passenger car.

• Journal of Welding and Joining
• /
• v.21 no.3
• /
• pp.35-39
• /
• 2003

Laser welding has good characteristics such as high density energy, high speed and short heating time, as compared with conventional arc welding. The joint of laser welding also has good mechanical characteristics in general. However, relevant research is not sufficient to understand laser welding in the view point of mechanics until a recent date. In this paper, numerical simulation has been conducted to analyze distribution of welding residual stresses. Welding residual stresses of specimen have been measured by using sectioning method to compare the results between simulation and experiment.

• Proceedings of the KIEE Conference
• /
• 2002.07c
• /
• pp.1757-1759
• /
• 2002

Global simulator for $CF_4$ discharge in transformer coupled plasma (TCP) source is developed and simulations arc performed under various conditions. The developed simulator is based on a set of space averaged fluid equations for electrons, positive ions, neutrals and radicals of $CF_4$ plasma. And the used absorbed power by electrons is calculated by a 2-dimensional heating model[1].

• Journal of Welding and Joining
• /
• v.8 no.3
• /
• pp.53-59
• /
• 1990

Temperature distribution of thick plate during welding was investigated. Applied weldng process was shielded metal arc welding which was known as one of the most utilized processes in fabrication fields. Heating and cooling cycles were recorded by imploying high fidelity recorded and K-type thermocouple of 0.3mm in diameter. Both analytical and numerical calculations were preformed so as to verify the thermal cycle measurement. Results showed that the temperature of a welded points at given time could be predicted by the theoretical calculations. It was considered that methods could be applied to real structural components with slight modification.