• Title/Summary/Keyword: Arc Discharge

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A study on the high rate deposition of compound coatings by magnetron sputtering (마그네트론 스퍼터링법을 이용한 화합물 박막의 고속 증착에 관한 연구)

  • 남경훈;한전건
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 1998.11a
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    • pp.57-57
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    • 1998
  • 최근 건식도금 분야에 있어서 경제성의 확보를 위해 고속 증착에 관한 연구가 활발히 진행 중에 있다. 이러한 고속 증착의 방법으로서는 high current arc, laser arc, hollow cathode discharge 및 magnetron sputtering법 등이 대두되고 있다. 특히 이중 magnetron sputtering 법은 고밀도의 박막을 고속으로 증착활 수 있는 장점으로 인해 고속 증착의 효과적인 방법으로 크게 대두되고 있다. 이러한 magnetron sputtering 법을 이용한 고속 증착에 관한 연구는 Cu, Ag와 같은 순수 금속 박막의 경우 $1~3\mu\textrm{m}/min$의 증착율까지 확보한 연구결과가 이미 발표되 고 있다. 그러나 이러한 고속 증착에 관한 연구들은 순금속 박막의 증착에 한정되어 있고 화합물 박막의 고속 증착에 관한 연구결과는 거의 전무한 결과이다. 따라서 본 연구에서는 magnetron sputtering 법을 이용하여 Ti계와 Cr계의 화합물 박막을 고속으로 증착하였다. 포한 박막의 증착율 및 특성 분석을 위혜 a-step, XRD 및 SEM을 이용하였다. 본 연구의 결과 $0.25~0.38\mu\textrm{m}/min$. 증착율을 확보하였으며 XRD 분석을 통하여 화합물 박막의 합성여부를 확인하였고, 박막의 미소 경도값도 2300~2500HK의 값을 얻었다.

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Analysis of CD Stud Welding Process and Defects Part 1: Process Modeling and Analysis (CD 스터드 용접의 해석 및 결함 분석 Part 1 : 공정 모델링과 해석)

  • Oh Hyun-Seok;Yoo Choong-D.
    • Journal of Welding and Joining
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    • v.24 no.3
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    • pp.34-41
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    • 2006
  • The CD (Capacitor Discharge) stud welding utilizes the arc heat and pressure to attach the stud to the workpiece, which consists of the arc. ignition, arcing and pressure welding stages. In order to predict the dynamic behavior of the CD stud welding process, mechanical and electrical models are employed in this work. While the mechanical model estimates the duration of each stage, the electrical model predicts the voltage and current waveforms using the RLC circuit. Effects of process parameters such as the electric components and spring force are analyzed through simulation. It is found that the contact resistance and gap between the stud and base metal influence the tip fusing and arcing duration. The calculated results showed reasonably good agreements with the experiment results.

Characterization of SiC/C Nanocomposite Powders Synthesized by Arc-Discharge

  • Zhou, Lei;Yu, Jie Yi;Gao, Jian;Wang, Dong Xing;Gan, Xiao Rong;Xue, Fang Hong;Huang, Hao;Dong, Xing Long
    • Applied Microscopy
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    • v.45 no.4
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    • pp.242-248
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    • 2015
  • In this paper, three carbon sources, i.e., solid graphite, gaseous CH4 and liquid ethanol, and one solid silicon source were employed to synthesize SiC/C nanocomposite powders by arc-discharge plasma. The processing conditions such as the component ratios of raw materials, atmospheric gases, etc. were adjusted for controllable synthesis of the nanopowders. It is indicated that both of solid graphite and silicon can be co-evaporated and reacted to form nanophases of cubic ${\beta}$-SiC with ~50 nm in mean size and a little free graphite; the carbon atoms decomposed from gaseous $CH_4$ favor to combine with the evaporated silicon atoms to form the dominant SiC nanophase; liquid carbon source of ethanol can also be used to harvest the main ${\beta}$-SiC and minor 6H-SiC phases in the assembly of nanoparticles. The as-prepared SiC/C nanocomposite powders were further purified by a heat-treatment in air and their photocatalytic performances were then greatly improved.

Synthesis of High Purity Multiwalled and Singlewalled Carbon Nanotubes by Arc-discharge

  • Kim, Keun-Soo;Park, Young-Soo;An, Kay-Hyeok;Jeong, Hee-Jin;Kim, Won-Seok;Choi, Young-Chul;Lee, Seung-Mi;Moon, Jeong-Mi;Chung, Dong-Chul;Bae, Dong-Jae;Lim, Seong-Chu;Lee, Young-Seak;Lee, Young-Hee
    • Carbon letters
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    • v.1 no.2
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    • pp.53-59
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    • 2000
  • The synthetic methods for high yield of multiwalled carbon nanotube (MWNT) and singlewalled carbon nanotube (SWNT) with high purity by arc discharge have been investigated. MWNTs were synthesized under different pressures of helium and the gas mixture of argon and hydrogen. Relatively high pressure of 300-400 torr was required for high yield MWNTs synthesis at low bias voltage of about 20 V and 55 A, whereas low pressure of about 100 torr was required for SWNTs. The introduction of hydrogen gases during the synthesis of MWNTs improved the yield and purity of the samples. The SWNTs were synthesized by the assistance of a small amount of mixture of transition metals, which played as a catalyst during the formation process. The purity and yield of SWNTs were higher at a lower pressure and enhanced by mixing more components of the transition metals.

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Experimental Study for Capability of Air Slot in Siphon Spillway to Control Outflow Discharge (사이펀 여수로 공기혼입장치(air slot)의 방류량 조절 능력에 대한 실험 연구)

  • Jung, Jae-Sang;Jang, Euncheol;Lee, Changhoon
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.39 no.6
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    • pp.703-712
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    • 2019
  • In this study, capability of an air slot in a siphon spillway for controlling outflow discharge is investigated through hydraulic experiments. Arc and rectangular shapes of air slot are considered and the open area of air slot can be varied. Complex air-regulated flow occurs inside of the siphon spillway when the air slot is installed on it. The same discharge is measured at the same water level inside the reservoir when the water level rises or falls. Nondimensional discharge through the siphon spillway decreases as nondimensional open area of the air slot increases when head differences and water levels of reservoir are constant. The hydraulic experiments show that the control of outflow discharge of siphon spillway is possible by controlling the open area of the air slot.

The partial discharge and breakdown phenomena due to metallic particle in $SF_6$ gas chamber ($SF_6$ 가스챔버내 금속이물에 대한 부분방전 및 절연파괴 현상)

  • 이재걸;곽희로;조국희;박중신
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.14 no.1
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    • pp.75-81
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    • 2000
  • This paper describes the partial discharge due to particles in $SF_6$ gas. A model GIS chamber was designed and manufactured. The partial discharge and breakdown phenomena due to the particles between electrodes were observed and partial discharge signals were detected, using an ultrasonic sensor. The analysis of the electric field by the states of the particle inserted between the electrodes, were also carried out. The partial discharge was observed at end while the particle was moving in $SF_6$ gas. The partial discharge in micro-gap grows to arc, and after all, it can cause a breakdown.The electric field strength was the highest in case that the particle was vertically attached on the conductor, and the lowest in case that it was horizontally attached on the enclosure.

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FIT OF IMPLANT FRAMEWORKS FABRICATED BY ONE-PIECE CASTING, LASER WELDING, SOLDERING, AND ELECTRIC DISCHARGE MACHINING (일체주조법, 레이저용접법, 납착법, 방전가공법에 의해 제작된 임플란트 보철물의 적합도에 관한 연구)

  • Seol, Young-Hoon;Jeong, Chang-Mo;Jeon, Young-Chan;Kang, Sung-Won
    • The Journal of Korean Academy of Prosthodontics
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    • v.40 no.2
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    • pp.156-171
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    • 2002
  • The purpose of this study was to measure and compare the strains produced by screw-tightening implant frameworks fabricated by aye different fabrication methods; (1) one-piece cast using plastic sleeve, (2) one-piece cast using gold cylinder, (3) laser welding, (4) soldering, and (5) electrical discharge machining, and also to measure and compare the strains produced when the order of screw tightening was changed A research model incorporating eighteen strain gages was made to measure the fit of implant frameworks in three dimensions. Three implants aligned in an arc were fixed on the top ends of the L-shape aluminum bars of the research model, and standard abutments were joined to the implants with abutment screws. Five types of implant framework were placed on the abutments and screwed by a torque wrench using 10 Ncm. Under the conditions of this study, the following conclusions were drawn: 1. The electrical discharge machining group showed the smallest magnitude of strain, followed by the soldering group, the laser welding group, the one-piece cast group using gold cylinder, and the one-piece cast group using plastic sleeve. However, among the magnitude of strain for the remaining groups except the electrical discharge machining group, there were not significant differences. 2. When the order of screw tightening was changed, there were not significant differences in the magnitude of strain. 3. In comparison with the electrical discharge machining group, the laser welding group and the one-piece cast groups showed greater horizontal distortion and the soldering group showed greater horizontal and vertical distortion.

The atmospheric plasma reactor with water wall to decompose CF4

  • Itatani, Ryohei;Deguchi, Mikio;Toda, Toshihiko;Ban, Heitaro
    • Journal of the Korean institute of surface engineering
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    • v.34 no.5
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    • pp.391-394
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    • 2001
  • A new type plasma reactor is proposed to decompose CF4 diluted with N2 gas in atmospheric pressure. The arc plasmas is surrounded with a waterwall which acts as a source of water vapor, the solvent of HF, resultant product after decomposition, and conveyer to take away fluorine compound from exhaust gas. Abatement more than 99% is achieved by small size plasmas such as 1 cm in diameter, 25cm in length and 3.4KW of DC discharge power in such gas as the mixture of 100 sccm of CF4 and 15 slm of N2. Reactors of this type are to be expanded to such a system as Nitrogen flow of 50 slm with 200 sccm of CF4 and 7-8 KW discharge power.

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Plasma-immersion ion Deposition of Hydrogenated Diamond-like Carbon Films on Dielectric Substrates

  • Kon;Chun, Hui-Gon;Cho, Tong-Yul;Nikolay S. Sochugov;You, Yong-Zoo
    • Journal of Korean Vacuum Science & Technology
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    • v.6 no.4
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    • pp.143-148
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    • 2002
  • Method of plasma-immersion ion deposition of hydrogenated DLC films on relatively thick flat dielectric substrates from plasma of not-self-sustained low-pressure gas arc discharge is suggested. Coating properties have been investigated experimentally, average energy Per a deposited carbon atom depending on discharge current has been calculated. Optimum deposition parameters lot obtaining sufficiently hard and transparent high-adhesive a-C:H films on a 4-mm thick glass substrates have been determined. Possibility to use these coatings for photo-tools protection from abrasion wear at low operating loads is shown in general.

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Global Simulation for $CF_4$ Discharge in Transformer Coupled Plasma Source (평판형 유도결합 플라즈마 장치의 $CF_4$ 방전에 대한 Global Simulation)

  • Kwon, Deuk-Chul;Yoo, D.H.;Kim, S.S.;Yoon, N.S.;Kim, J.H.;Shin, Y.H.
    • Proceedings of the KIEE Conference
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    • 2002.07c
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    • pp.1757-1759
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    • 2002
  • Global simulator for $CF_4$ discharge in transformer coupled plasma (TCP) source is developed and simulations arc performed under various conditions. The developed simulator is based on a set of space averaged fluid equations for electrons, positive ions, neutrals and radicals of $CF_4$ plasma. And the used absorbed power by electrons is calculated by a 2-dimensional heating model[1].

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