• Journal of Welding and Joining
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• v.12 no.4
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• pp.127-140
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• 1994

Resistance spot welding has been widely used in the sheet metal joining processes because of its high productivity and convenience. In the resistance spot welding processes the size of molten nugget is a criterion to assess weld quality. Many research have founded on measuring weld nugget size at the same time monitoring welding process parameters such as dynamic resistance and electrode movement. With increasing demand of energy saving, many efforts were made to employ aluminum alloys that are lighter than steel and have relatively equivalent strength to steel in the automobile industry. In this paper, spot weldability of aluminum alloys for various welding conditions were examined by series of experiments. One of the 6000 series (Mg-Si) aluminum alloy, 6383-T4 was chosen, which is currently considered as a substitute for the galvanized steel. Dynamic resistance, electrode movement and corresponding nugget size were observed and compared to the case of steel. Finally, resistance spot welding of dissimilar material (galvanized steel-aluminum alloy) was attempted.

• Journal of Welding and Joining
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• v.12 no.4
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• pp.117-126
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• 1994

APAL (Aramid Patched ALuminum alloy) was manufactured, which was a material that was consisting of a A12024-T3 aluminum alloy plate bonded to single-side of it with aramid/epoxy laminates. The aramid/epoxy laminates were bonded to it in condition of 1, 2 ply and fiber orientation of .+-.45, 0.deg./90.deg. Fatigue crack propagation tests were performed at stress ratio R-0.2, 0.5 with Al 2024-T3, APAL 45-1P, APAL 0/90-1P, APAL 45-2P, APAL 0/90-2P specimens to examine behavior of retardation in fatigue crack propagation. All the APAL specimens showed superior fatigue crack resistance. Number of cycle spended for crack to propagate from $a_{M}$=37 to $a_{M}$=65 mm in case of APAL 0/90-2P specimen was half that of Al 2024-T3 specimen. Fatigue crack propagation rate of APAL 0/90 specimens were retarded more compared to APAL 45 specimens and the amounts of retardation at R=0.5 were larger than that at R=0.2. It was found that the retardation in fatigue crack propagation was caused by intact fibers in the wake of crack.ack.

• Korean Chemical Engineering Research
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• v.53 no.6
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• pp.677-681
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• 2015

Aluminum alloy was examined as a material of low weight reactor for hydrolysis of $NaBH_4$. Aluminum is dissolved with alkali, but there is NaOH as a stabilizer in $NaBH_4$ solution. To decrease corrosion rate of aluminum, decrease NaOH concentration and this result in loss of $NaBH_4$ during storage of $NaBH_4$ solution. Therefore stability of $NaBH_4$ and corrosion of aluminum should be considered in determining the optimum NaOH concentration. $NaBH_4$ stability and corrosion rate of aluminum were measured by hydrogen evolution rate. $NaBH_4$ stability was tested at $20{\sim}50^{\circ}C$ and aluminum corrosion was measured at $60{\sim}90^{\circ}C$. The optimum concentration of NaOH was 0.3 wt%, considering both $NaBH_4$ stability and aluminun corrosion. $NaBH_4$ hydrolysis reaction continued 200min in aluminum No 6061 alloy reactor with 0.3 wt% NaOH at $80{\sim}90^{\circ}C$.