• Title/Summary/Keyword: Aluminum powders

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Preparation of ultrafine aluminum oxide powders by using R.F. induced plasma (고주파 유도 플라즈마를 이용한 산화 알루미늄 초미세분말 제조)

  • Masahiro Kagawa
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.5 no.3
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    • pp.269-277
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    • 1995
  • Ultrafine TEX>$Al_2O_3$ powders were prepared from $AlCl_3$ and $Al_2(SO_4)_3$3 by using inductively coupled plasma (lCP) of ultrahigh temperature (above 5000 K) in heat source. The prepared $Al_2O_3$ powders had ${\alpha} - group ({\alpha}, {wdelta} ;and; {\theta})$ phase, a narrow size distribution and around 20 nm in meansize. It could be suggested that gas - solid reaction growth and interparticle sintering occured at the center of ICP tail flame (X = 500 mm) through the results of deposited aggregates - flock, whisker and platy on MgO polycrystal plate. And the formation mechanism of $Al_2O_3$ powders In spray - ICP reactor were described from upper results.

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Synthesis and characterization of powders in the La-Al-Si-O system

  • Kyoung Jin Kim;Kwang Suk Joo;Kun Chul Shin;Keun Ho Auh;Kyo Seon Kim
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.9 no.5
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    • pp.475-479
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    • 1999
  • Langasite ($La_{3}Ga_{5}SiO_{14}$) was found to have wide application as a promising piezoelectric material. It has high thermal stability of the frequency and large electromechanical coupling factor. For the further development of new compounds with langasite type structure, powders in the La-Al-Si-O system were synthesized by a modified Pechini process. The evolution of the crystalline phase during calcination was studied using TG-DTA, XRD and TEM for the precursor powders. Decomposition proceeded via dehydration and removal of excess solvents at low temperatures ($T<500^{\circ}C$), followed by the crystallization of lanthanum aluminum silicate ($T>800^{\circ}C$) and phase transformation to $LaAlO_{3}$ phase ($T>1200^{\circ}C$). Transmission electron microscopy (TEM) of the calcined powders showed diffuse hollow rings corresponding to an amorphous phase at $800^{\circ}C$ and clear diffraction patterns corresponding to a crystalline phase from the P321 space group ($T<1200^{\circ}C$) and the R3m ($T<1200^{\circ}C$).

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The Preparation of Blue CoAl2O4 Powders by the Malonate Method: The Effect of the Amount of Malonic Acid Used, the Formation Pathway of CoAl2O4 Crystallites and the Characteristics of the Prepared Powders

  • Lee, Gong-Yeol;Ryu, Kwang-Hyun;Kim, Hong-Gun;Kim, Yoo-Young
    • Bulletin of the Korean Chemical Society
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    • v.30 no.2
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    • pp.373-377
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    • 2009
  • A pathway for the formation of normal $CoAl_2O_4$ particles is suggested. The optimal amount of malonic acid was determined, and the characteristics of the obtained powders were investigated. Normal $CoAl_2O_4$ powders were prepared using solutions of malonic acid and metal nitrates. X-ray diffraction, Brunauer-Emmett-Teller (BET) and scanning electron microscope (SEM) measurements, as well as Fourier transform infrared (FTIR) and ultraviolet/visible (UV-Vis) spectroscopy were carried out. Normal $CoAl_2O_4$ crystallites were formed by a solid state reaction between $CoAl_2O_4$ and amorphous aluminum oxide. The optimal molar ratio of malonic acid to the nitrate anions present in the initial solution was found to be 0.30~0.35. The particles were composed of agglomerates of primary particles. The primary particles were 40 nm in size. This size was relatively constant regardless of the preparation temperature. However, the size of the agglomerated particles increased to 220 nm with increasing temperature.

Optical Properties of Spherical YAG:Ce3+ Phosphor Powders Synthesized by Atmospheric Plasma Spraying Method Appling PVA Solution Route and Domestic Aluminium Oxide Seed (PVA 용액법과 국산 산화알루미늄을 적용하여 대기 플라즈마 용사법으로 합성된 구형의 YAG:Ce3+ 형광체의 발광특성)

  • Yong-Hyeon Kim;Sang-Jin Lee
    • Journal of Powder Materials
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    • v.30 no.5
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    • pp.424-430
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    • 2023
  • YAG phosphor powders were fabricated by the atmospheric plasma spraying method with the spray-dried spherical YAG precursor. The YAG precursor slurry for the spray drying process was prepared by the PVA solution chemical processing utilizing a domestic easy-sintered aluminum oxide (Al2O3) powder as a seed. The homogenous and viscous slurry resulted in dense granules, not hollow or porous particles. The synthesized phosphor powders demonstrated a stable YAG phase, and excellent fluorescence properties of approximately 115% compared with commercial YAG:Ce3+ powder. The microstructure of the phosphor powder had a perfect spherical shape and an average particle size of approx imately 30 ㎛. As a result of the PKG test of the YAG phosphor powder, the synthesized phosphor powders exhibited an outstanding luminous intensity, and a peak wavelength was observed at 531 nm.

A Study on the Preparation of Alumina Powders from Bauxite by Wet Acid Process and Their Utilization (III) : Effects of the Dispersion of Aluminum Hydrate Gel on the Sintering Behavior of Alumina Powder (Bauxite로부터 습식 산처리법에 의한 알루미나 분체의 제조 및 그 이용에 관한 연구(III) : Aluminum Hydrate Gel의 분산에 의한 알루미나 분체의 소결성 향상)

  • 조철구;정원도;배원태
    • Journal of the Korean Ceramic Society
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    • v.30 no.4
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    • pp.299-308
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    • 1993
  • Dispersant was used to avoid the agglomeration of aluminum hydrate precipitate and improve the sinterability of calcined alumina powder. The mean particle size of the aluminum hydrate precipitates was 0.26${\mu}{\textrm}{m}$ and 0.44${\mu}{\textrm}{m}$ when ball-milled with and without dispersant, respectively. After calcination at 110$0^{\circ}C$ for 5 hours, the size of the alumina powder without dispersant increased to 0.84${\mu}{\textrm}{m}$, while with dispersant slightly decreased to 0.22${\mu}{\textrm}{m}$. The most thermally active alumina powder was obtained from the sample calcined at 110$0^{\circ}C$ for 5 hours with the 1% dispersant concentration. Using the calcined alumina powder at the above optimized condition, the specimen showed fired density of 3.94g/㎤, 4-point MOR of 364MPa, and KIC of 3.26MPam1/2 after sintered at 155$0^{\circ}C$ for 3 hours.

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Fabrication and Evaluation of Carbon Nanotube Reinforced Al Matrix Composite by a Powder-in-sheath Rolling Method (분말시스압연법에 의한 CNT 강화 Al기 복합재료의 제조 및 평가)

  • Lee, Seong-Hee;Hong, Dongmin
    • Journal of Powder Materials
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    • v.21 no.1
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    • pp.50-54
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    • 2014
  • A powder-in-sheath rolling method was applied to a fabrication of a carbon nano tube (CNT) reinforced aluminum composite. A STS304 tube with an outer diameter of 34 mm and a wall thickness of 2 mm was used as a sheath material. A mixture of pure aluminum powders and CNTs with the volume contents of 1, 3, 5 vol was filled in the tube by tap filling and then processed to 73.5% height reduction by a rolling mill. The relative density of the CNT/Al composite fabricated by the powder-in-sheath rolling decreased slightly with increasing of CNTs content, but exhibited high value more than 98. The grain size of the aluminum matrix was largely decreased with addition of CNTs; it decreased from $24{\mu}m$ to $0.9{\mu}m$ by the addition of only 1 volCNT. The average hardness of the composites increased by approximately 3 times with the addition of CNTs, comparing to that of unreinforced pure aluminum. It is concluded that the powder-in-sheath rolling method is an effective process for fabrication of CNT reinforced Al matrix composites.

Deposition of aluminum nitride nanopowders and fabrication of superhydrophobic surfaces (질화알루미늄 나노분말의 부착과 이를 활용한 초소수성 표면 제작)

  • Kwangseok Lee;Heon-Ju Choi;Handong Cho
    • Journal of the Korean institute of surface engineering
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    • v.57 no.1
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    • pp.49-56
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    • 2024
  • Superhydrophobic surfaces have been expected to be able to provide considerable performance improvements and introduce innovative functions across diverse industries. However, representative methods for fabricating superhydrophobic surfaces include etching the substrate or attaching nanosized particles, but they have been limited by problems such as applicability to only a few materials or low adhesion between particles and substrates, resulting in a short lifetime of superhydrophobic properties. In this work, we report a novel coating technique that can achieve superhydrophobicity by electrophoretic deposition of aluminum nitride (AlN) nanopowders and their self-bonding to form a surface structure without the use of binder resins through a hydrolysis reaction. Furthermore, by using a water-soluble adhesive as a temporary shield for the electrophoretic deposited AlN powders, hierarchical aluminum hydroxide structures can be strongly adhered to a variety of electrically conductive substrates. This binder-free technique for creating hierarchical structures that exhibit strong adhesion to a variety of substrates significantly expands the practical applicability of superhydrophobic surfaces.

Influence of Powder Size on Properties of Selectively Laser-Melted- AlSi10Mg Alloys (AlSi10Mg 합금분말 크기가 선택적 레이저 용융된 3차원 조형체 특성에 미치는 영향)

  • Eom, Yeong Seong;Kim, Dong Won;Kim, Kyung Tae;Yang, Sang Sun;Choe, Jungho;Son, Injoon;Yu, Ji Hun
    • Journal of Powder Materials
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    • v.27 no.2
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    • pp.103-110
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    • 2020
  • Aluminum (Al) - based powders have attracted attention as key materials for 3D printing because of their excellent specific mechanical strength, formability, and durability. Although many studies on the fabrication of 3D-printed Al-based alloys have been reported, the influence of the size of raw powder materials on the bulk samples processed by selective laser melting (SLM) has not been fully investigated. In this study, AlSi10Mg powders of 65 ㎛ in average particle size, prepared by a gas atomizing process, are additively manufactured by using an SLM process. AlSi10Mg powders of 45 ㎛ average size are also fabricated into bulk samples in order to compare their properties. The processing parameters of laser power and scan speed are optimized to achieve densified AlSi10Mg alloys. The Vickers hardness value of the bulk sample prepared from 45 ㎛-sized powders is somewhat higher than that of the 65 ㎛m-sized powder. Such differences in hardness are analyzed because the reduction in melt pool size stems from the rapid melting and solidification of small powders, compared to those of coarse powders, during the SLM process. These results show that the size of the powder should be considered in order to achieve optimization of the SLM process.

Thermal Compatibility of High Density U-Mo Powder Fuels Prepared by Centrifugal Atomization

  • Kim, Ki-Hwan;Ahn, Hyun-Suk;Chang, Se-Jung;Ko, Young-Mo;Lee, Don-Bae;Kim, Chang-Kyu;Kuk, Il-Hyun
    • Proceedings of the Korean Nuclear Society Conference
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    • 1997.05b
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    • pp.165-170
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    • 1997
  • Samples of extruded dispersions of 24 vol.% spherical U-2wt%Mo and U-10wt.%Mo powders in an aluminum matrix were annealed for over 2,000 hours at 40$0^{\circ}C$. No significant dimensional changes occurred in the U-1025.%Mo/aluminum dispersions. The U-2wt.%Mo/aluminum dispersion, however, increased in volume by 26% after 2,000 hours at 40$0^{\circ}C$. This large volume change is mainly due to the formation of voids and cracks resulting from nearly complete interdiffusion of U-Mo and aluminum. Interdiffusion between U-10wt.%Mo and aluminum was found to be minimal. The different diffusion behavior is primarily due to the fact that U-2wt.%Mo decomposes from an as-atomized metastable r-phase(bcc) solid solution into the equilibrium r-U and U$_2$Mo two-phase structure during the experiment, whereas U-10wt.%Mo retains the metastable r-phase structure after the 2,000 hours anneal and thereby displays superior thermal compatibility with aluminum compared to U-2wt.%Mo. In addition, the molybdenium supersaturated in U-10wt.%Mo particles inhibits the diffusion of aluminum atoms along the grain boundary into the particle. Also, the dissolution of only a few Mo atoms in UAL$_3$ retards the formation of the intermediate phase, as Mo atoms need to migrate from new intermetallic compounds to unreacted islands.

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Acoustic Emission Characteristics of Plasma Sprayed Ceramic Coating Layer after Salt Spray (플라즈마용사 세라믹코팅 피막부식재의 음향방출 특성)

  • 김귀식;박경석;홍용의
    • Journal of Ocean Engineering and Technology
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    • v.15 no.3
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    • pp.69-74
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    • 2001
  • This paper was to investigate of a adhesiveness for the plasma sprayed coating materials did salt spray by acoustic emission method in tensile loadings. The powders used for the coating were nickel aluminum composite powder Ni-4.5wt.%Al and titanium dioxide powder $TiO_2$. These powders were coated on a carbon steel S45C by plasma spray method. The result solution was a 5% NaCl and the slat spray times were 2, 5 and 10 hours respectively. The salt solution penetrated into the surface of the substrate through pore of the coating layer built in the process of plasma spay. Corrosion productions formed on the surface of substrate. The adhesiveness between the substrate and the coating layer is weaken by corrosion and the exfoliation initiated chiefly at the corrosion surface of the substrate. The AE events and energy of the corroded coating specimens decreased as the salt spray times increased.

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