• Title/Summary/Keyword: Aluminum plate

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Electrostatic Suspension System of Flexible Objects using Relay Feedback Control (릴레이 제어법을 이용한 유연 판상체의 정전부상에 관한 연구)

  • Jeon Jong-Up;Kim Sun-Min
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.6 s.183
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    • pp.104-110
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    • 2006
  • A design and control of electrostatic suspension system for flexible objects is presented. A number of electrode pairs of which the number depends on the object flexibility are positioned above the object and the voltages applied to each electrode pair are controlled, independently on the others, on the basis of the gap length. To implement the system with low cost and compactness, switched-voltage control scheme that is based on the relay feedback control is utilized. Relay feedback control method deploys only a single high-voltage power supply that can deliver a DC voltage of positive and/or negative polarity and thus high voltage amplifiers that are costly and bulky are not needed any more. It is shown that despite the inherent limit cycle property of the relay feedback based control, an excellent performance in vibration suppression is attained due to the presence of a relatively large squeeze film damping originating from the electrodes and levitated object. Employing fourteen electrode pairs, a thin aluminum plate with a thickness of 0.1 mm has been suspended at a gap length of 0.75mm.

Design of Distributed Modal Transducer by Optimizing Gain-weights of Interface Circuit (인터페이스 회로의 이득 최적화를 통한 분포형 모달 변환기의 설계)

  • 김지철;황준석;유정규;김승조
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1998.04a
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    • pp.444-449
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    • 1998
  • A modal transducer in two-dimensional structure can be implemented by varying the distributed transducer's gain spatially. In this paper, a method based on finite element method is developed for optimizing spatial gain distribution of PVDF transducer to create the modal transducer for specific modes. Using this concept, one can design the modal transducer in two-dimensional structure having arbitrary geometry and boundary conditions. As a practical means for implementing this continuous gain distribution without repoling die PVDF film, the gain distribution is approximated by optimizing gain-weights of interface circuit. The whole spatial area of the PVDF film is divided into several electrode segments and the signals from each segment are properly weighted and summed by interface circuit. This corresponds to the approximation of a continuous function using discrete values. The electrode partition is optimized using the genetic algorithm. Gain-weights are optimized using the simplex search method. A modal sensor for first to fourth modes of aluminum plate is designed using PVDF film with gain-weighted interface circuit. Various lamination angles of PVDF film are taken into consideration to utilize the anisotropy of the PVDF film. Performance of the optimized' PVDF sensor is demonstrated by numerical simulations..

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A study on the effect of alumina coating on NiO dissolution in molten carbonate fuel cell (용융탄산염형 연료전지의 NiO 공기극의 용해거동에 미치는 알루미나 코팅효과에 대한 연구)

  • Ryu B. H.;Yoon S. P.;Han J;Nam S. W.;lim T.-H.;Hong S.-A.
    • New & Renewable Energy
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    • v.1 no.1 s.1
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    • pp.64-71
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    • 2005
  • The stability of alumina-coated NiO cathodes was studied in $Li_{0.62}/K_{0.38}$ molten carbonate electrolyte. Alumina was effectively coated on the porous Ni plate using galvanostatic pulse plating method. The deposition mechanism of alumina was governed by the concentration of hydroixde ions near the working electrode, which was controlled by the temperature of bath solution. Alumina-coated NiO cathodes were formed to $A1_2O_3-NiO$ solid solution by the oxidation process and their Ni solubilities were were than that of NiO up to the immersion time of 100h. However, their Ni solubilities increased and were similar to that of the bare NiO cathode after 100h. It was because aluminum into the solid solution was segregated to $\alpha-LiAlO_2$ on the NiO and its Product did not Play a role of the Physical barrier against NiO dissolution.

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Analysis of Microstructures and Mechanical Properties of Billet and Extrudate according to Heat Treatment for the Extrusion of 7075 alloy (7075 합금의 압출에서 원소재 빌렛과 압출재의 열처리에 따른 미세조직 및 기계적 특성 분석)

  • Lee, S.Y.
    • Journal of the Korean Society for Heat Treatment
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    • v.33 no.5
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    • pp.232-238
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    • 2020
  • Heating experiments using the 7075 aluminum alloy in the state of billet and extrudate have been performed to investigate the pertinent ranges of working temperatures and holding times for the application to the various automobile parts. The 7075 specimens from raw billet of 152 mm in diameter and 400 mm in length prior to extrusion were used for heating with a holding time of 10 minutes at temperatures between 380℃ and 550℃. Then, an extrusion process using the billet has been fulfilled at 380℃ with extrusion speed of 0.8 mm/min to get an plate-type extrudate of 75 mm in width and 4.2 mm in thickness. The samples from the extrudate were subjected to heating experiments at temperatures between 380℃ and 440℃ with holding times such as 10 min, 30 min, 60 min and 120 min at each heating temperature. The microstructures were investigated on the optical and EBSD micrographs. The hardness measurement and the tensile test have been performed to investigate the effect of the heat treatment on the mechanical property. The results showed for the 7075 extrusion process that the safe heating of billet can be performed below 450℃ and the extrusion can be done safely up to 400℃.

Characteristics of electric power for thermoelectric generator with tube thickness (열전관의 두께변화에 따른 열전발전기의 발전 특성)

  • Woo, B.C.;Lee, H.W.;Lee, D.Y.;Kim, I.J.
    • Proceedings of the KIEE Conference
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    • 2001.07b
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    • pp.1319-1321
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    • 2001
  • The purpose of this study is to manufacture and test a thermoelectric generator which converts unused energy from close-at-hand sources, such as garbage incineration heat and industrial exhaust, to electricity. A manufacturing process and the properties of a thermoelectric generator are discussed before simulation the thermal stress and thermal properties of a thermoelectric module located between an aluminum tube and alumina plate. We can design the thermoelectric modules having the good properties of thermoelectric generation. Resistivity of thermoelectric module for thermoelectric generation consisting of 62 cells was $0.15{\sim}0.4{\Omega}$. The maximum power of thermoelectric generator using thermoelectric generation modules can be defined as temperature function, and in this case. It can be analogized the lineal relation between current and voltage characteristics as function of temperature. The thermoelectric generator using 32 thermoelectric modules was assembled with 32 directly connected modules that they constrained for two kinds of heat transfer tube with key joints.

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DISSIMILAR FRICTION-STIR WELDING OF ALALLOY 1050 AND MGALLOY AZ31

  • Park, Seung Hwan C.;Masato Michiuchi;Yutaka S. Sato;Hiroyuki Kokawa
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.534-538
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    • 2002
  • Dissimilar friction stir welding of aluminum (AI) alloy 1050 and magnesium (Mg) alloy AZ31 was successfully done in the limited welding parameters. The dissimilar weld showed good quality and facility compared to conventional fusion weld. Transverse cross section perpendicular to the welding direction had no defects. The weld was divided into base material of Al alloy, an irregular shaped stir zone and base material of Mg alloy. The irregular shaped stir zone was roughly located around the initial weld center. The weld interface near plate surface shifted from initial weld centerline to the advancing side. Hardness profile of the weld was heterogeneous, and the hardness value of the stir zone was raised to about 150 Hv to 250 Hv. The mixed phase was identified to intermetallic compound $Mg_{17}$Al$_{12}$ using x-ray diffraction method, energy dispersive x-ray spectroscopy (EDX) and electron probe micro analysis (EPMA). The formation of intermetallic compound $Mg_{17}$Al$_{12}$ during FSW causes the remarkable increase in hardness value in the stir zone.one.

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Design and Output Characteristic of AC Pulse Current for MIG Welding of Ai Sheet (박판 Al MIG 용접용 AC펄스 전류 파형의 설계 및 출력특성)

  • 조상명;김태진;이창주;임성룡;공현상;김기정
    • Journal of Welding and Joining
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    • v.21 no.2
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    • pp.57-63
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    • 2003
  • Since new types of vehicles or structures made from thin aluminum alloy are under rapid development and some products are already on the market, welding of aluminium sheet is increasing. MIG(Metal Inert Gas), MIG-Pulse, TIG(Tungsten Inert Gas) welding are the typical Ai welding. MIG welding has the advantage of high speed, but it is difficult to apply to the thin plate, because of bum-through by the high heat input and spatter. MIG-Pulse welding can weld without spatter and burn-through, but when the gap exists at the welding joint, there is quite a possibility of bum-through. TIG welding is difficult to weld at a high speed. AC Pulse welding alternates between DCEP(Direct Current Electrode Positive) and DCEN(Direct Current Electrode Negative). DCEN is higher wire melting rate than DCEP, while lower temperature of droplet than DCEP. In AC Pulse welding, far fixed welding current, wire melting rate increases as the EN ratio increases. For fixed wire feed rate, welding current decreases as the EN ratio increases. Because of these features, the temperature of droplet, the depth of penetration, the width of bead decrease and the reinforcement height increases as EN ratio increases, and these are able to weld at a high speed, lower heat input. It is the purpose of this study that design of AC pulse current waveform for MIG welding of Al sheet and estimation of output characteristic.

A Study on the fracture behavior of surface hardening treated aluminum alloy under the high velocity impact (고속충격을 받는 표면처리된 알루미늄 합금의 거동에 관한 연구)

  • 손세원;김희재;황도연;홍성희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.784-789
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    • 2001
  • In order to investigate the fracture behaviors(penetration modes) and the resistance to penetration during ballistic impact of cold-rolled Al 5052 H34 alloy laminates, anodized Al 5052 H34 alloy laminates, and Al 5052 H34 alloy after cold-rolling, ballistic testing was conducted. In general, superior armor material is brittle materials which have a high hardness. Ballistic resistance of these materials was measured by protection ballistic limit(V50), a statical velocity with 50% probability for incomplete penetration. Fracture behaviors and ballistic tolerance, described by penetration modes, are observed respectfully, resulting from V50 test and Projectile Through Plate(PTP) test at velocities greater than V50. PTP tests were conducted with 0$^{\circ}$obliquity at room temperature using 5.56mm ball projectile. V50 tests with 0$^{\circ}$obliquity at room temperature were also conducted with projectiles that were able to achieve near or complete penetration during PTP tests. Surface Hardness, resistance to penetration, and penetration modes of Al 5052 H34 alloy laminates compared to those of cold-rolled Al 5052 H34 alloy laminates and anodized Al 5052 H34 alloy laminates anodized Al 5052 H34 alloy after cold-rolling.

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Experiments of bragg and off-bragg blazing phenomena by strip grting over a grounded dielectric slab for TE polarization case (접지된 유전체판 위에 위치한 스트립 격자에 TE편파된 평면파가 입사되는 경우에서의 bragg 및 off-bragg balzing 현상-실험)

  • Baek, W.S.;Cho, U.H.;Lee, C.H.;Cho, Y.K.;Son, H.
    • Journal of the Korean Institute of Telematics and Electronics D
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    • v.34D no.5
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    • pp.1-6
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    • 1997
  • An analysis method for the electromagnetic scattering of a tE polarized plane wave from a periodic strip grating over a grounded dielectric slab is consisered from the viewpoint of reflectio ngraing problem. The strip gratings showing bragg and off-bragg balzing phenomena at the frequency of 10GHz are designed, respectively. The strip grating structure is implemented using aluminum plate (hround conductor), paraffin(dielectric material ; .xi.$_{\gamma}$=2.24) and copper (strip conductor ; 0.08mm thickness). The experimental results (reflection power) for bragg as well as off-bragg blazing phenomenon have been compared with the theoretical results and fairly good agreements between theory and experiment have been observed.ed.

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Decolorization of Dye Using Immobilized Photocatalyst onto Sponge (스펀지에 고정한 광촉매를 이용한 안료의 탈색)

  • Kim, Dong-Seog;Park, Young-Seek
    • Journal of Environmental Health Sciences
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    • v.31 no.5 s.86
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    • pp.415-422
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    • 2005
  • The photocatalytic decolorization of Reactive Red 2B(RR2B) was studied using immobilized photocatalyst/UV System. Two pairs of 20 W UV-B and UV-C lamps were employed as the light source. Immobilization of $TiO_2$ was carried out using sponge (as the photocatalyst body) and silicone sealant(as the binder). The effects of parameters such as the thickness, pore size of sponge photocatalyst and attached material on the reactor bottom were investigated. The results showed that the optimum thickness of sponge photocatalyst was 1 cm. Decolorization of reactor which had the bottom coated $TiO_2$ was higher than that of reactor attached aluminum plate. Decolorization of photocatalyst with large pore size(mean pore size, 3.8 mm) was higher than that of the small(mean pore size, 1.75 mm). Initial decolorization of RR2B could be descrived using the Langmuir-Hinshelwood(L-H) model and gave constant values of $0.55mg/l{\cdot}min(k)\;and\;2.65{\times}10^{-2}l/mg(K)$, respectively.