• 제목/요약/키워드: Aluminum plate

검색결과 536건 처리시간 0.031초

알루미늄 후판을 이용한 Moss Spherical 타입의 LNG탱크 곡면 성형해석 및 스프링백 예측 (Forming Analysis of A5083 Thick Plate for Moss Spherical LNG Tank and Prediction of Springback)

  • 윤종헌;전효원;이정환;김병민
    • 소성∙가공
    • /
    • 제21권5호
    • /
    • pp.305-311
    • /
    • 2012
  • One of the main methods of building LNG tankers uses the Moss spherical tank design since it can be precisely analyzed with respect to reliability and safety of construction by stress analysis. Aluminum alloy 5083 is generally used in the Moss spherical tank design for the wall in constructing the LNG tanker. This aluminum alloy does not have low temperature brittleness, but has good corrosion resistance, good weldability, and excellent material properties for the application. The Moss spherical tank is constructed with several sections of A5083 thick plate with curved surfaces, which are welded together. It is essential to predict the amount of springback for the deformed thick plates in design to insure a reliable construction because the structure needs to be assembled into a perfect sphere. Unless the initial construction meets the design, there are additional processing costs for reworking to meet the specifications as well as a cost penalty paid to a consumer. In this paper, FE analyses were conducted to predict the amount of springback for various forming conditions and forming processes. The various forming processes were evaluated with respect to reducing springback and compared with the conventional forming process used for curved surfaces of thick Al plate.

표면 미세 가공 기술을 이용한 상하운동 및 회전운동을 하는 광 변조기에 관한 연구 (A STUDY ON THE SPATIAL LIGHT MODULATOR WITH PISTON PLUS TILT MODE OPERATION USING SURFACE MICROMACHINING TECHNOLOGY)

  • 정석환;김용권
    • 대한전기학회논문지:전기물성ㆍ응용부문C
    • /
    • 제49권2호
    • /
    • pp.140-148
    • /
    • 2000
  • In this paper, using surface micromachining technology with thick photoresist and aluminum, an SLM(Spatial Light Modulator), which is applied to the fields of adaptive optics and pattern recognition system, was fabricated and the electromechanical properties of the fabricated micro SLM are measured. In order to maximize fill-factor and remove mechanical coupling between micro SLM actuators, the micro SLM is composed of three aluminum layers so that spring structure and upper electrode are placed beneath the mirror plate, and $10\times10$ each mirror plate is individually actuated. Also, the micro SLM was designed to be able to modulate phase and amplitude of incoming light in order to have a continuity of phase modulation of incoming light. In the case of amplitude and phase modulation, maximum vertical displacement is 4$\mum$, and maximum angular displacement is $\pm4.6^{\corc}$ respectively. The height difference of the fabricated mirror plate was able to be reduced to 1100A with mirror plate planarization method using negative photoresist(AZ5214). The electromechanical properties of the fabricated micro SLM were measured with the optical measurement system using He-Ne laser and PSD(position sensitive device).

  • PDF

Establishment of the design stress intensity value for the plate-type fuel assembly using a tensile test

  • Kim, Hyun-Jung;Tahk, Young-Wook;Jun, Hyunwoo;Kong, Eui-Hyun;Oh, Jae-Yong;Yim, Jeong-Sik
    • Nuclear Engineering and Technology
    • /
    • 제53권3호
    • /
    • pp.911-919
    • /
    • 2021
  • In this paper, the design stress intensity values for the plate-type fuel assembly for research reactor are presented. Through a tensile test, the material properties of the cladding (aluminum alloy 6061) and structural material (aluminum alloy 6061-T6), in this case the yield and ultimate tensile strengths, Young's modulus and the elongation, are measured with the temperatures. The empirical equations of the material properties with respect to the temperature are presented. The cladding undergoes several heat treatments and hardening processes during the fabrication process. Cladding strengths are reduced compared to those of the raw material during annealing. Up to a temperature of 150 ℃, the strengths of the cladding do not significantly decrease due to the dislocations generated from the cold work. However, over 150 ℃, the mechanical strengths begin to decrease, mainly due to recrystallization, dislocation recovery and precipitate growth. Taking into account the uncertainty of the 95% probability and 95% confidence level, the design stress intensities of the cladding and structural materials are established. The presented design stress intensity values become the basis of the stress design criteria for a safety analysis of plate-type fuels.

모우드 해석법에 의한 CFRP PLATE의 동특성에 관한 연구 (A study on the dynamic characteristics of CFRP PLATE by modal analysis method)

  • 한응교;오재응;방태규
    • 오토저널
    • /
    • 제11권1호
    • /
    • pp.44-50
    • /
    • 1989
  • 본 논문에서는 모우드 해석법(Modal Analysis Method)을 이용하여 종래 재료에 비해 우 수한 기계적 성질을 갖는 복합재료에 대하여 동특성을 규명하고자 하였다. 재료로는 알루미늄 판(AL PLATE)과 탄소섬유강화 복합적층판(CFRP)을 비교하였으며, 그 결과 전체적인 진동레 벨이 AL PLATE 보다 CFRP PLATE가 낮았고 섬유방향이 고정단고 직각인 경우보다 평행인 경우가 낮음을 알았다. 또한 AL PLATE와 유사한 진동형을 나타내는 CFRP PLATE의 고유 진동모우드가 저주파수쪽으로 이동함을 알 수 있었다.

  • PDF

충돌공기제트에서의 다공성 방열기의 열전달 특성 (Heat Transfer from a Porous Heat Sink by Air Jet Impingement)

  • 백진욱;김서영;강병하
    • 설비공학논문집
    • /
    • 제13권2호
    • /
    • pp.73-79
    • /
    • 2001
  • Experiment were carried out to investigate the heat transfer characteristics of an aluminum foam block as a porous heat sink on a heat source by a vertical air jet impingement that can be applied for electronics cooling. The performance of the aluminum foam heat sink was evaluated by the convective heat transfer coefficient on the heat source. At a fixed porosity, pore density ($\beta$) of the foam and Reynolds number Re were varied in the range of $\beta$a=10, 20, 40 PPI(Pore Per Inch) and $850\leqRe\leq25000$. A nozzle diameter and the nozzle-to-plate spacing were also varied. It was found that the convective heat transfer was enhanced by the aluminum foam heat sink with lower pore density due to relatively intensified flow through the foam block. The aluminum foam block with much reduced weight shows slightly better performance with larger Nusselt number, compared with the convectional heat sink.

  • PDF

절삭가공이 알루미늄 경질 아노다이징 피막에 미치는 영향 (Effect of Machining on Hard Anodizing Surface of Aluminum)

  • 김수진;문정일
    • 한국기계가공학회지
    • /
    • 제21권8호
    • /
    • pp.87-92
    • /
    • 2022
  • The Al3003 aluminum plate was cut by grinding, milling, sawing, and shearing, and the hard-anodizing surface of the material was investigated. Large burrs were formed during grinding and milling. The brittle anodized film split and migrated along the deformed aluminum surface. During shearing, the hard-anodized film on the blade entry surface cracks and slides along the deforming aluminum. The cutting heat increased the ductility of the aluminum and further promoted burr formation. The oil-based coolant suppressed burrs and prevented chips from sticking to the endmill. It is better to avoid the high cutting speed and slow material feed rate conditions, which increase the cutting temperature and burr in the band saw.

Al-Insert 사출성형을 이용한 자동차 내장재 부품 개발에 관한 연구 (A Study on Development of Automobile Interior Parts through Al-Insert Injection Moulding)

  • 노태정;김진영;강동중;김종학;김기일
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 추계학술대회 논문집
    • /
    • pp.170-175
    • /
    • 2005
  • Generally, Aluminum is superior to durability, light, and characteristics of the material are embossed luminant. So, these characteristics of aluminum will be used automobile interior parts by aluminum injection moulding. Especially, The external of Aluminum plate is engraved differing pattern by roller working. This working can use any longer and be seen gracefully. This is the reason why aluminum insert moulding is used. This feature of research can be characterized by simple process to customize aluminum sheet of blanking and forming process with internal parts of configuration if products are injected by aluminum sheet. Besides, to analysis completed Automobile interior parts to be concerned volumetric shrinkage, best gate location, fill time analysis and so on through the mold-flow before the aluminum insert moulding is worked.

  • PDF

고분자 전해질형 연료전지용 Au-PTFE/Al 금속분리판 연구 (Study of Au-PTFE/Al Metallic bipolar plate for PEMFC)

  • 유승을;김명환;구영모
    • 신재생에너지
    • /
    • 제3권1호
    • /
    • pp.75-82
    • /
    • 2007
  • Aluminum was used as metallic bipolar plate material to reduce a stack weight. The functional materials such as conductive material, Au and nonconductive material, PTFE [polytetrafluoroethylene] were coated on the bipolar plate to enhance electrical contact and corrosion prevention in PEMFC. The active area of bipolar plate is divided into the top layer part that electric current mainly passes, and the bottom layer part that gas and water pass. The bottom layer part in the flow channel needs not to have electrical conductivity because it doesn't pass electric current directly. In this reason, Au on the top layer and PTFE on the bottom layer were coated to apply high electrical conductivity and/or good corrosion resistance. Although the single cell performance using Au-PTFE/Al bipolar plate was shown 78% in comparison with that of graphite, specific power of Au-PTFE/Al bipolar plate(0.4 W/g) was twice as much as graphite bipolar plate.

  • PDF

알루미늄 합금의 이종겹치기 마찰교반용접시 판재의 위치설계가 기계적 강도에 미치는 영향에 관한 연구 (A Study on the Effect of Metal Plate Position Design on Mechanical Strength during Lap Joint Dissimilar Friction Stir Welding Process of Aluminum Alloys)

  • 박희상;고준빈;최원두;최만용
    • 한국정밀공학회지
    • /
    • 제27권3호
    • /
    • pp.66-72
    • /
    • 2010
  • Recently, the use of means of transportation of the lightweight aluminum to temper the trend is increasing. More efficient use of lightweight aluminum material to Friction stir welding has been widely attempted. Types of welding tools at the right screw to rotate anti-clockwise direction, when the tensile stress exerted on the location of the top plate to the left in the direction of the welding process to the installation was able to obtain high tensile strength. A5052 to the top of the left in the direction of the welding process to install and, when you installed the right under the A6061 was not easily come up to the top of the A5052. Conversely, at the bottom left to install on top of the A6061 and A5052 have been installed at the bottom of the upper area of the A6061 and A5052 intrude easily form the shape of the hill you can see that it was formed.

FRP 본딩한 알루미늄 판재의 피로균열 저항성에 관한 연구 (A Study of Resistance of Fatigue Crack in Aluminum Alloy Plate Bonded with FRP)

  • 윤한기;오세욱;박원조;허정원
    • Journal of Welding and Joining
    • /
    • 제12권4호
    • /
    • pp.117-126
    • /
    • 1994
  • APAL (Aramid Patched ALuminum alloy) was manufactured, which was a material that was consisting of a A12024-T3 aluminum alloy plate bonded to single-side of it with aramid/epoxy laminates. The aramid/epoxy laminates were bonded to it in condition of 1, 2 ply and fiber orientation of .+-.45, 0.deg./90.deg. Fatigue crack propagation tests were performed at stress ratio R-0.2, 0.5 with Al 2024-T3, APAL 45-1P, APAL 0/90-1P, APAL 45-2P, APAL 0/90-2P specimens to examine behavior of retardation in fatigue crack propagation. All the APAL specimens showed superior fatigue crack resistance. Number of cycle spended for crack to propagate from $a_{M}$=37 to $a_{M}$=65 mm in case of APAL 0/90-2P specimen was half that of Al 2024-T3 specimen. Fatigue crack propagation rate of APAL 0/90 specimens were retarded more compared to APAL 45 specimens and the amounts of retardation at R=0.5 were larger than that at R=0.2. It was found that the retardation in fatigue crack propagation was caused by intact fibers in the wake of crack.ack.

  • PDF