• Title/Summary/Keyword: Aluminum plate

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A Study on the Infrared Radiation Properties for SiO$_2$/Fe$_2$O$_3$Films Coated on aluminum (알루미늄에 코팅된 SiO$_2$/Fe$_2$O$_3$막의 적외선 복사특성에 관한 연구)

  • 강병철;김기호
    • Journal of the Korean institute of surface engineering
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    • v.36 no.5
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    • pp.406-412
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    • 2003
  • FT-IR and thermography were used to investigate the infrared radiation characteristic of SiO$_2$ film and SiO$_2$/Fe$_2$O$_3$film coated on aluminum. Through FT-TR spectrum, SiO$_2$film showed high infrared absorption in accordance with the stretching vibration of Si-O-Si, and as$ Fe_2$$O_3$was mixed additional absorption band appeared resulting from the stretching vibration of Fe-O at $590cm^{-1}$ and the bond of Si-O-Fe at $900 cm^{-1}$ The two kinds of film measured by the integration method and the reflective method coincided with each other in the wavelength area of infrared absorption and radiation, and corresponded well with Kirchhoff's law as the infrared emissivity is high in wavelength where infrared absorption rate is high. The emissivity of $SiO_2$ film was 0.65 and that of $SiO_2$/Fe$_2$$O_3$film was 0.77, so the addition of$ Fe_2$$O_3$ raised the infrared emissivity by approximately 13%.$ SiO_2$$Fe_2$$O_3$ film is efficient as an infrared radiator at below $100^{\circ}C$. The temperature of heat radiation after 7 minutes was 117$^{\circ}C$ in aluminum plate and $155^{\circ}C$ in $SiO_2$$Fe_2$$O_3$ film, $38^{\circ}C$ higher than the former.

Analytical Study for Optimal Reinforcement Amount and Development of FRP Seismic Reinforcement that can be Emergency Construction (긴급시공이 가능한 FRP 내진보강재 개발 및 최적 보강량 산정을 위한 해석적 연구)

  • Kim, Jin-Sup;Kwon, Min-Ho;Seo, Hyun-Su;Lim, Jeong-Hee;Kim, Dong-Young
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.5
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    • pp.136-145
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    • 2013
  • Social interest in the seismic retrofit of the structure is growing massive earthquake that occurred recently. The brittle fracture of Non-seismically designed Columns lead to full collapse of the building. In the past, cross-sectional expansion method, a steel plate reinforcing method is applied mainly in recent years, fiber-reinforced method utilizing the advantages of the composite material are preferred. However, the reinforcement methods such as this, there is a drawback to induce physical damage to structures, and time consuming work space is large. IIn this study, FRP seismic reinforcement was developed using the Aluminum connector and the composite material (Glass Fiber Reinforced Polymer). Then, the optimum quantities of FRP seismic reinforcement was determined using a nonlinear finite element analysis program. Finally, the quantity decision process through the design and analysis of FRP reinforcement was suggested.

A Numerical Study on the Structural Stability Optimization of the Core Components of a 17cc Automotive Compressor (17cc급 자동차용 압축기 핵심부품의 구조 안정성에 관한 수치적 연구)

  • Yang, Yong-Kun;Wu, Yu-Ting;Qin, Zhen;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.5
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    • pp.69-75
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    • 2021
  • Fuel economy has always been a major issue for the automotive industry due to environmental concerns. In particular, it is known that only 5-20% of the energy generated in a car that mainly uses an internal combustion engine is converted to increase fuel efficiency, many methods have been proposed. Among these methods, weight reduction is most commonly used because it is the simplest and cheapest. Weight is always the main reason for energy consumption, therefore, reducing weight is the best way to increase fuel efficiency while simultaneously saving on material costs. To reduce the weight of a compressor, material substitution is used. However, aluminum (a lighter metal substitute) is more fragile than steel, therefore, structural stability must be verified through testing. In this paper, we performed a 3D analysis to investigate whether aluminum can be used without compromising structural stability. Our investigation included static analysis and thermal analysis. As a result, we found that an aluminum swash plate can be safely applied on a shaft instead of steel; it reduces weight while maintaining stability that is equal to or better than steel.

Numerical analysis of the combined aging and fillet effect of the adhesive on the mechanical behavior of a single lap joint of type Aluminum/Aluminum

  • Medjdoub, S.M.;Madani, K.;Rezgani, L.;Mallarino, S.;Touzain, S.;Campilho, R.D.S.G.
    • Structural Engineering and Mechanics
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    • v.83 no.5
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    • pp.693-707
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    • 2022
  • Bonded joints have proven their performance against conventional joining processes such as welding, riveting and bolting. The single-lap joint is the most widely used to characterize adhesive joints in tensile-shear loadings. However, the high stress concentrations in the adhesive joint due to the non-linearity of the applied loads generate a bending moment in the joint, resulting in high stresses at the adhesive edges. Geometric optimization of the bonded joint to reduce this high stress concentration prompted various researchers to perform geometric modifications of the adhesive and adherends at their free edges. Modifying both edges of the adhesive (spew) and the adherends (bevel) has proven to be an effective solution to reduce stresses at both edges and improve stress transfer at the inner part of the adhesive layer. The majority of research aimed at improving the geometry of the plate and adhesive edges has not considered the effect of temperature and water absorption in evaluating the strength of the joint. The objective of this work is to analyze, by the finite element method, the stress distribution in an adhesive joint between two 2024-T3 aluminum plates. The effects of the adhesive fillet and adherend bevel on the bonded joint stresses were taken into account. On the other hand, degradation of the mechanical properties of the adhesive following its exposure to moisture and temperature was found. The results clearly showed that the modification of the edges of the adhesive and of the bonding agent have an important role in the durability of the bond. Although the modification of the adhesive and bonding edges significantly improves the joint strength, the simultaneous exposure of the joint to temperature and moisture generates high stress concentrations in the adhesive joint that, in most cases, can easily reach the failure point of the material even at low applied stresses.

Development of a Lateral Mode Piezoelectric Oscillator Sensor to Detect Damages in a Structure (구조물 손상 탐지를 위한 경 방향 모드 압전 오실레이터 센서 개발)

  • Roh, Yong-Rae;Kim, Dong-Young
    • Journal of the Earthquake Engineering Society of Korea
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    • v.10 no.6 s.52
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    • pp.125-132
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    • 2006
  • This paper presents the feasibility of a lateral mode piezoelectric oscillator to detect damages in civil infrastructures. The lateral mode oscillator sensor is composed of an electronic feedback oscillator circuit and a piezoelectric lateral mode vibrator to be attached to a structure of interest. Damage to the structure causes a change in the impedance spectrum of the structure, which results in a corresponding change of a resonant frequency of the structure. The oscillator sensors can instantly detect the frequency change in a very simple manner. Feasibility of the piezoelectric oscillator sensor was verified in this work with a sample aluminum plate where artificial cracks of different lengths and number were imposed in sequence. Validity of the measurement was confirmed through comparison of the experimental data with the results of finite element analyses of a plate with cracks.

Effect of Expansion Ratio on Contact Heat Transfer Coefficient in Fin-Tube Heat Exchanger (핀관 열교환기에서 확관율이 접촉열전달계수에 미치는 영향)

  • Lee, Sang-Mu;Park, Byung-Duck
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.24 no.1
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    • pp.45-50
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    • 2012
  • The plate fin and tube type of heat exchanger is widely used in air conditioner, and the heat exchanger is assembled by the mechanical expansion of copper tubes and fastening the aluminum fin. The objective of the present study is to investigate how the mechanical expansion of copper tube affects on the heat transfer performance of a plate fin and tube type heat exchanger. This study has been performed by experimental and numerical methods. The numerical and experimental results show that the tube expansion ratio has a influence on the heat transfer performance. Within the tested expansion ratio, the contact pressure shows the peak value and it decreases as the expansion ratio increases. Air-side heat transfer coefficient increases until the expansion ratio reaches 1.23, and then decreases with the similar pattern to the contact pressure. Also, contact heat transfer coefficient shows the maximum when the contact pressure is highest as well as the air-side heat transfer coefficient.

Thermal Characteristics of the Optimal Design on 20W COB LED Down Light Heat Sink

  • Kwon, Jae-Hyun;Lee, Jun-Myung;Huang, Wei;Park, Keon-Jun;Kim, Yong-Kab
    • International journal of advanced smart convergence
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    • v.2 no.2
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    • pp.19-22
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    • 2013
  • As the demand of the LED for lighting that emits light by p-n junction is increasing, studies on heatproof plate technology is being conducted to minimize the temperature of the LED lighting. As for the temperature of the LED devices, their light emitting efficiency decreases and the maximum lifespan drops down to 1/5. Therefore there are heat dissipation studies going on to minimize the heat. For LED heat dissipation, aluminum heat sink plates are mostly used. For this paper, we designed heat sink that fits residential 20W COB LED Down Light; packaged the heat sink and 20W COB and analyzed and evaluated the thermal properties through a Solidworks flow simulation. We are planning to design the optimal heat sink plate to solve the thermal agglomeration considering TIM(Thermal Interface material).

Effect of rubber forming process parameters on channel depth of metallic bipolar plates

  • Jin, Chul-Kyu
    • Journal of the Korean Society of Industry Convergence
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    • v.20 no.3
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    • pp.221-232
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    • 2017
  • In this study, bipolar plates in fuel cells are formed using rubber forming process. The effects of important parameters in rubber forming such as hardness and thickness of rubber pad, speed and pressure of punch that compress blank, and physical property of materials on the channel depth were analyzed. In the soft material sheet Al1050, deeper channels are formed than in materials STS304 and Ti-G5. Formed channel depth was increased when hardness of rubber pad was lower, thickness of rubber pad was high, and speed and pressure of punch were high. It was found the deepest channel was achieved when forming process condition was set with punch speed and pressure at 30 mm/s and 55 MPa, respectively using rubber pad having hardness Shore A 20 and thickness 60 mm. The channel depths of bipolar plates formed with Al1050, STS304 and Ti-G5 under the above process condition were 0.453, 0.307, and 0.270 mm, respectively. There were no defects such as wrinkle, distortion, and crack found from formed bipolar plates.

AE source on-line localization on material with unknown acoustic wave propagation velocity (전파속도를 알수 없는 재료에서의 AE 발생위치 온라인 측정)

  • Jhang, Kyung-Young;Lee, Weon-Heum;Kim, Dal-jung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.3
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    • pp.688-694
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    • 1998
  • The ability to locate the defects in materials is one of the major attrations of the acoustic emission(AE) technique. The most conventional method for planar AE source localization is to place three or more AE sensors on the plate and to determine the source position by measuring the differences in the arrival times of the AE wave at the sensors, which is called as triangulation method. But this method can not be applied in the material of which elastic wave propagtion velocity is not known. In this paper, we propose two methods, vector method and error minimization method, for AE source location on the material with unknown AE wave velocity. In this method, it is not needed to know the propagation velocity previously, that is, we can apply this method to arbitrary material of which properties are not known exactly. Also, in this paper, the robustness to the error in the measurement of time differences are discussed for both methods. Finally, in order to evaluate the actual performances, experiments using a pencil lead break as the AE source were carried out on the aluminum plate.

An Experimental Study on the Strength Evaluation of Mechanical Press Joint (기계적 프레스 접합부의 강도 평가에 관한 실험적 연구)

  • Park, Yeong-Geun;Jeong, Jin-Seong;Kim, Ho-Gyeong;Lee, Yong-Bok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.2 s.173
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    • pp.438-448
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    • 2000
  • Mechanical press joining technique has been used in sheet metal joining processes because of its simple process and possibility of joining dissimiliar metals, such as steel and aluminum. The static and cyclic behavior of single overlap AI-alloy and steel(SPCC) joints has been investigate. Relationships were developed to estimate the strength of the joint taking into consideration base metal strength properties and the geometry of the joint. Fatigue test results have shown that fatigue resistance of the SPCC mechanical press joints is almost equal to that of the spot weld at the life of $10^6$ cycles. Also, the dissimilar material jointed specimen with upper SPCC plate and button diameter corresponding to the nugget diameter of the spot welded specimen has almost same strength as the same material jointed specimen and as the spot welded specimen.