• Title/Summary/Keyword: Aluminum metal

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A Study on Improvement of Metal-Ceramic Bonding Strength by Addition of Aluminum to Casting Metal Alloy (도재주조용 합금에 있어서 알루미륨 첨가에 따른 metal-ceramic과의 결합력 증진에 관한 연구)

  • Lee, Jae-Won;Min, Byong-Kuk;Han, Min-Soo
    • Journal of Technologic Dentistry
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    • v.23 no.2
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    • pp.161-170
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    • 2002
  • The Purpose of this study was to investigate the chemically improvement of metal-ceramics bond strength in the course of recasting Ni-Cr metal composite system with 10wt.%, 20wt.% and 30wt.% aluminum respectively. We have tested the bond strength, micro-structure, chemical composition of each metal composites and metal- ceramic bond interfaces by 3-point bending strength tester, SEM and EDS. We have made the conclusions through this study as follow: 1. The most suitable amount of aluminum to the Ni-Cr metal composite recasting is 20wt. % for improving metal-ceramics bond strength with debonding strength value of 49.54 kgf/mm2. 2. The aluminum must be changed to small spread alumina like phases and second aluminum-metal composites phases in the morphology of Ni-Cr metal composite system by adding during it's casting. These second phases have inclined functional oxide phases mixed with metal elements and they must take roll to improvement of metal-ceramics bond strength. 3. In the case of 30wt.% aluminum appended to Ni-Cr metal composite system, an excess of second inclined functional oxide phases produce cracks and spalling of them apart from it's base material. It must be a important factor of reduction of metal-ceramics bond strength.

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Electrochemical Properties of Metal Aluminum and Its Application (금속알루미늄의 전기화학적 성질과 응용)

  • Tak, Yongsug;Kang, Jinwook;Choi, Jinsub
    • Applied Chemistry for Engineering
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    • v.17 no.4
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    • pp.335-342
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    • 2006
  • Metal aluminum, of which has a low standard reduction potential, participates in the electrochemical oxidation reaction and results in the structural change and accompanying property variation of aluminum and its oxide film. Aluminum was electrochemically etched in acid solution and the surface area was magnified by the formation of high density etch pits. Etched aluminum was covered with a compact and dense dielectric oxide film by anodization and applied to the capacitor electrode. Anodization of aluminum in acid solution at low temperature makes a nanoporous aluminum oxide layer which can be used for the fabrication template of nanostructural materials. Electrochemical characteristics of aluminum turn the metal aluminum into functional materials and it will bring the diverse applications of metal aluminum.

The Market Development of PM Aluminum

  • Huo, Shuhai;Heath, Bill;Lall, Chaman
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.714-715
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    • 2006
  • The Application of powder metallurgy (PM) aluminum structural parts is at its early growing stage, despite of some automotive applications. The market potential for PM aluminum, however, is large. Growth is expected from the market expansion of the existing applications and new applications, including the replacements of aluminum and zinc based castings and some ferrous PM automotive parts by PM aluminum. Compared to castings, PM is an efficient mass production technology. The PM aluminum is more competitive than die casting for some automotive applications. Besides weight saving leading to performance improvement, the total cost increase for aluminum PM parts is less than 15% compared to ferrous PM automotive parts. The future is promising for PM aluminum.

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A Study on the Design of a Rotational Force Generator for Molten Metal (용탕 회전력 생성장치의 설계에 관한 연구)

  • Lee, Jun-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.493-501
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    • 2012
  • A rotational force generator for molten metal is developed using a linear motor design technology. Also, the developed device is applied to reproduce aluminum scraps and easy to control the rotate, stop, and forward and reverse rotation of molten metal. In addition, the developed device improves the melting speed and reproduction rate about 250 (%) and 96-99 (%), respectively, compared to the conventional handmade methods. Because it generates almost no dusts, it can improve working environments in a factory. Also, it has no losses in energy because it directly melts scraps. The device generates small amounts of the loss in refractory materials and aluminum caused by its oxidation because the molten metal is continuously rotated in which the loss and oxidized aluminum are the problems in the conventional melting and holding furnaces. Thus, it is possible to extend the life of furnaces and to produce high quality aluminum products.

Measurement of effective thermal conductivity and permeability on aluminum foam metal (알루미늄 발포금속의 유효열전도도와 침투율의 측정)

  • 백진욱;강병하;김서영;현재민
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.11 no.2
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    • pp.185-192
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    • 1999
  • Effective thermal conductivities and pressure-drop-related properties of aluminum foam metals have been measured. The effects of porosity and cell size in the aluminum foam metal are investigated in detail. The porosity of the foam metal, considered in the present study, varies from 0.89 to 0.96 and the cell size from 0.65㎜ to 2.5㎜. The effective thermal conductivity is evaluated by comparing the temperature gradient of the foam metal with that of the thermal conductivity-known material. The pressure drop in the foam metal is measured by a highly precise electric manometer while air is flowing through the aluminum foam metal in the channel. The results obtained indicate that the effective thermal conductivities are found to be increased with a decrease in the porosity while the effective thermal conductivities ire little affected by the cell size at a fixed porosity. However, the pressure drop is strongly affected by the cell size as well as the porosity. It is seen that the pressure drop is increased as the cell size becomes smaller, as expected. The minimum pressure drop is obtained in the porosity 0.94 at a fixed cell size. A new correlation of the pressure drop is proposed based on the permeability and Ergun's coefficient for the aluminum foam metal.

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Recycling Technologies of Aluminum (알루미늄의 리사이클링 기술)

  • Sohn, Ho-Sang
    • Resources Recycling
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    • v.28 no.2
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    • pp.3-13
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    • 2019
  • Aluminum is the most abundant metal and the second most plentiful metallic element in the earth's crust, after silicon. Aluminum is a light, conductive, and corrosion resistant metal with strong affinity for oxygen. However, the primary aluminum production process is highly energy intensive. The recycling of aluminum scrap reduces the energy consumption and environmental burden, comparing to the primary metal production. However, the amount of the recovered metal from scrap is limited because of the difficulties to remove the impurities in the scrap. This work provides an overview of the aluminum production and recycling process, from the preparation of alumina to the scrap upgrading and the melting process.

Effect of silica coating on bond strength between a gold alloy and metal bracket bonded with chemically cured resin

  • Ryu, Min-Ju;Gang, Sung-Nam;Lim, Sung-Hoon
    • The korean journal of orthodontics
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    • v.44 no.3
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    • pp.105-112
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    • 2014
  • Objective: The purpose of this study was to evaluate the effects of three different surface conditioning methods on the shear bond strength (SBS) of metal brackets bonded directly to gold alloy with chemically cured resin. Methods: Two hundred ten type III gold alloy specimens were randomly divided into six groups according to the combination of three different surface conditioning methods (aluminum oxide sandblasting only, application of a metal primer after aluminum oxide sandblasting, silica coating and silanation) and thermocycling (with thermocycling, without thermocycling). After performing surface conditioning of specimens in accordance with each experimental condition, metal brackets were bonded to all specimens using a chemically cured resin. The SBS was measured at the moment of bracket debonding, and the resin remnants on the specimen surface were evaluated using the adhesive remnant index. Results: Application of metal primer after aluminum oxide sandblasting yielded a higher bond strength than that with aluminum oxide sandblasting alone (p < 0.001), and silica coating and silanation yielded a higher bond strength than that with metal primer after aluminum oxide sandblasting (p < 0.001). There was no significant change in SBS after thermocycling in all groups. Conclusions: With silica coating and silanation, clinically satisfactory bond strength can be attained when metal brackets are directly bonded to gold alloys using a chemically cured resin.

Research for Pyrolysis of Metal Caps (병뚜껑의 열분해에 대한 연구)

  • Hwang, Jae-young;Jin, Dal-saem;Seo, Moo-Lyong
    • Journal of Environmental Science International
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    • v.19 no.12
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    • pp.1355-1359
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    • 2010
  • The application of metal caps has been continuously increased as real life are extended. Metal caps is usually made of aluminum and polyethylene(PE) as packing. Since metal caps contain 75% aluminum on a weight basis, metal caps may be a valuable source when these were properly recovered. The recovery methods of metal caps have mechanical peeling and incineration. However these are either hard to apply in some case or environmentally unacceptable. So in this investigation, recovery method of aluminum from metal caps was investigated using pyrolysis. The result shows that pyrolysis temperature and pyrolysis time was $450^{\circ}C$ and 120min. respectively. Also 100% of aluminum was recovered from metal caps. Heat content of recovered oil was high enough to use as a fuel representing 7,425.0, 7,793.1, 7,583.2, 7,726.2(cal/g). Heavy metal contens in the oil were under regulatory limit indicating.

An investigation on the metal depression of aluminum (알루미늄 Metal Depression에 관한 연구)

  • Kim, Tae-Gun;Kim, Nam-Hoon;Kim, Sang-Yong;Lee, Woo-Sun;Chang, Eui-Goo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.11a
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    • pp.86-87
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    • 2005
  • Aluminum(Al) sputtering is best known method to form Al film for the Si wafer in the process of 180nm and above. In the Al metal line process, one of the frequently founded and well-known defect was metal depression. In this paper, several experiments were performed such as temperature, Ar gas flow rate, thickness change in other to reduce the metal depression and find the origination of metal depression. Through experiments, it is found that metal depression was significantly related to the temperature. And the Ar gas flow rate did not influence to the creation of depression. The off status ESC also showed stable metal film without depression by same mechanism of temperature decrease. Also, thickness is strongly influence to the metal depression.

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An Implementation of an Integrated Degasing System for Aluminum Molten Metal in Continuous Casting (알루미늄 연속주조 용탕의 탈 가스 일체화 장치 개발)

  • Lee, Yong-Joong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.1-6
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    • 2008
  • There are some methods that have been used to manage a degasing process in recent years, such as an injection method that uses aluminum molten metal powder and chemicals supplier and input method that supplies argon and nitrogen, or chlorine gas by using a gas blow-tube. However, these methods show some problems, and it shows that it is a difficult process to handle, pollution due to producing a lot of toxic gases like chlorine and fluoride gas, irregular effects, and lowering work efficiency due to the excessive processing time. The problems that are the most fatal are the producing a lot of sludge due to the reaction of aluminum molten metal with chemicals, loss of metals, and decreasing the life of refractory materials. In order to solve these problems, this paper develops a technology that is related to aluminum continuous casting molten metal and monolithic degasing apparatus. A degasing apparatus developed in this study improved the existing methods and prevented environmental pollution with smokeless, odorless, and harmlessness by using a new method that applies argon and nitrogen gas in which the methods used in the West and Japan are eliminated. The method developed in this study decreases the molten metal processing and settling time compared to the existing methods and improves the workers' health, safety, and environment because there is no pollution in processes.