• 제목/요약/키워드: Aluminum frame

검색결과 122건 처리시간 0.03초

샌드위치 복합재 철도차량 루프구조물의 구조 안전성 평가 및 제작기술 연구 (A Study on Manufacturing Technology and Evaluation of the Structural Integrity of a Sandwich Composite Train Roof Structure)

  • 신광복;류봉조;이재열;이상진
    • 한국철도학회논문집
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    • 제9권1호
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    • pp.43-49
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    • 2006
  • We have evaluated the structural integrity of a sandwich composite train roof structure that can be a lightweight, cost saving solution to large structural components for rail vehicles in design stages. The sandwich composite train roof structure was 11.45 meters long and 1.76 meters wide. The finite element analysis was used to calculate the stresses, deflections and natural frequencies of the sandwich composite train roof against the weight of air-conditioned system. The 3D sandwich finite element model was introduced to examine the structural behavior of the hollow aluminum extrusion frames joined to both sides of the sandwich composite train roof. The results shown that the structural performance of the sandwich composite train roof under loading conditions specified is satisfaction and the use of aluminum reinforced frame and aluminum honeycomb core is beneficial with regard to weight saving and structural performance in comparison with steel reinforced frame and polyurethane foam core. Also, we have manufactured prototype of sandwich composite train roof structure on the basis of analysis results.

차량용 서브프레임의 동특성 해석 (Dynamic Analysis of Vehicle Sub-Frame)

  • 백경원;김찬중;이봉현;김기훈
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2005년도 춘계학술대회논문집
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    • pp.403-408
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    • 2005
  • In recent years, vehicle accessories substitute steel for aluminum. But, subframe play a important role of vehicle safety. Therefore, dynamic characteristic of steel subframe is understood at real vehicle. And this is able to apply dynamic characteristic of Aluminum. At this paper, we confirm dynamic load that is operated Steel subframe with experiment And result of finite element analysis which is operated dynamic load is compared with result of experiment.

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알루미늄 차체의 사이드멤버 충돌에너지 흡수성능 최적설계 (The Crush Energy Absorption Capacity Optimization for the Side-Member of an Aluminum Space Frame Vehicle)

  • 김정호;김범진;허승진;김민수
    • 한국자동차공학회논문집
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    • 제12권5호
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    • pp.94-100
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    • 2004
  • In order to improve the frontal crash performance of an Aluminum Space Frame Vehicle, this presents a systematic optimal design process to maximize the crush energy absorption capacity of side-members while satisfying the maximum displacement constraint. In this study, five design types are studied for selecting a good collapse initiator. Then, for the selected collapse initiator type, 7 design variables are defined to represent cross section shape, thickness and bead interval. The systematic optimization processor, R-INOPL uses DOE, RSM and numerical optimization techniques. R-INOPL uses only 14 analyses to solve the 7 design variable optimization problem the final design can improve 103.9% of the internal energy and reduce 13.9% of the maximum displacement.

알루미늄 압출판의 동적 거동 예측을 위한 해석적 연구 (Study of dynamic behavior of aluminum extruded panels)

  • 이준헌;김대용;김범수;김관주
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2012년도 춘계학술대회 논문집
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    • pp.729-733
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    • 2012
  • Frame structures of High speed train are constructed from corrugated panel and aluminum extruded panel, which have high bending stiffness. Transmission loss of those panels, however, is less satisfactory than other panels with same mass per unit area. Therefore, this study predicted transmission loss of aluminum extruded panels using Finite element method. Specifically, we modeled acoustic cavity above a radiation surface and analyzed correlation between T-slot and transmission loss. Moreover, we examined the effect of boundary condition changes of the structure on transmission.

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카본 자전거 프레임 소재의 적층 패턴에 따른 프레임 강성 연구 (Study on Frame Stiffness based on Lamination Pattern of Carbon Bicycle Frame Materials)

  • 최웅재;김홍건;곽이구
    • 한국기계가공학회지
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    • 제20권6호
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    • pp.51-58
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    • 2021
  • The notion of leisure has changed with industrial development and improvement in life quality. Bicycling is a healthy sport; it is an exercise performed while enjoying nature. There have been many changes in the materials that are used to manufacture the bicycle frame. Iron and aluminum have been mainly used in bicycle frames. However, carbon-based materials are lighter and stronger than metal frames. The bicycles made of carbon composite changes frame rigidity depending on the direction of the carbon sheet sacking angle. We study the direction of composite material and how they affect the stiffness of frames based on the stacking angle.

온간하이드로포밍을 이용한 알루미늄 자동차부품 제조기술 개발 (Development of Manufacturing Technology for Aluminum Automotive part with Warm Hydroforming)

  • 손성만;이문용;김봉준;문영훈;이영선
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 제5회 박판성형 SYMPOSIUM
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    • pp.93-98
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    • 2006
  • Warm forming technology was classified into hot gas forming of using compressible fluid as a nitrogen gas and warm hydroforming of using the incompressible fluid as a thermal oil by using medium fluid. In this study, the aluminum side-rail part was developed with warm hydroforming technology. For the warm hydroforming system, top and bottom die was designed to insert heating cartridge in die cavity and special indirect fluid heating system was designed to heat the thermal oil. As increase the temperature, hydroformability was increased linearly. Aluminum side-rail center part was formed 90% at the internal pressure of 100bar and perfectly formed at 300bar within a moderate temperature. The tube material used for warm hydroforming was a aluminum 6000 series alloy with the diameter of 120mm, thickness of 5mm, length of 1,300mm. Warm hydroformed side-rail center part had 20% of maximum expansion ratio and below 20% of maximum thinning ratio at corner radius. This results were provided to show warm hydroforming possibility for aluminum automotive components.

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전동차 구조체의 구조해석 연구 (Structure Analysis of Body Structure for Electrical Multiple Unit)

  • 윤성철;백광선;권성태;김명룡
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.1335-1338
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    • 2004
  • This paper describes the result of structure analysis of body structure. The purpose of the analysis is to evaluate an safety which body structure shall be considered fully sufficient rigidity so as to satisfy proper system function under maximum load and operating condition. Material of body structure applied an aluminum alloy. Body structure consist of side frame, under frame, roof frame, end frame. FEM analysis is based on 'Performance Test Standard for Electrical Multiple Unit, noticed by Ministry of Construction & Transportation, in 2000 ' and reference code is JIS E 7105. The analysis results have been very safety and stable for design load conditions.

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구조해석 및 시험에 의한 경량화 차체 구조강도 평가 (Structural Strength Evaluation of a Carbody by Finite Element Analysis and Tests)

  • 윤성철;김원경;전창성;김명룡
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.49-54
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    • 2005
  • This paper describes the result of structure analysis and load test of body structure. The purpose of the analysis and test is to evaluate an safety which body structure shall be considered fully sufficient rigidity so as to satisfy proper system function under maximum load and operating condition. Material of body structure applied an aluminum alloy. Body structure consist of side frame, under frame, roof frame, end frame. Both FEM analysis and load test are based on 'Performance Test Standard for Electrical Multiple Unit, noticed by Ministry of Construction & Transportation, in 2000' and reference code is JIS E 7105. The test results have been very safety and stable fer design load conditions.

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다관절 복합이동 해저로봇을 위한 탄소섬유 복합소재 프레임의 구조 해석 (Finite Element Analysis of Carbon Fiber Reinforced Plastic Frame for Multi-legged Subsea Robot)

  • 유승열;전봉환;심형원;이판묵
    • 한국해양공학회지
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    • 제27권6호
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    • pp.65-72
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    • 2013
  • This paper describes a finite element analysis (FEA) of the body frame of a subsea robot, Crabster200 (CR200). CR200 has six legs for mobility instead of screw type propellers, which distinguishes it from previous underwater robots such as remotely operated vehicles (ROVs) and autonomous underwater vehicles (AUVs). Another distinguishing characteristic is the body frame, which is made of carbon fiber reinforced plastic (CFRP). This body frame is designed as a rib cage structure in order to disperse the applied external loads and reduce the weight. The frame should be strong enough to support many devices for exploration and operation underwater. For a reasonable FEA, we carried out specimen tests. Using the obtained material properties, we performed a modal analysis and FEA for CR200 with a ready posture. Finally, this paper presents the FEA results for the CFRP body frame and the compares the characteristics of CFRP with conventional material, aluminum.