• 제목/요약/키워드: Aluminum Plate

검색결과 537건 처리시간 0.028초

타이타늄 소재 마찰교반용접 기술 동향 (Recent Trends of Friction Stir Welding of Titanium)

  • 천창근;김성욱;김흥주;장웅성;노중석
    • Journal of Welding and Joining
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    • 제31권2호
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    • pp.16-20
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    • 2013
  • Titanium and its alloys have been widely using in the various field of industry application due to high corrosion resistant properties and mechanical properties. Titanium is highly reactive in the high temperature state and the formation of titanium oxide and porosities in the nuggets of fusion welding will results in the degradation of the mechanical properties. For this reason the studies of friction stir welding for titanium have been investigated recently. The FSW zones of titanium were classified by the weld nugget (WN), the linear transition boundary (TB) and the heat affected zone (HAZ). The WN along with titanium parent was characterized by the presence of twins and dislocations. The average grain size and hardness of WN has been changed according to heat input. The grain refinement resulted from the FSW increased the hardness in the stir zone. Sound dissimilar joints between SUS 304 and CP-Ti were achieved using an advancing speed of 50 mm/min and rotation speeds in the range of 700-1100 rpm. Aluminum 1060 and titanium alloy Ti-6Al-4V plates were lap joined by friction stir welding, hence the ultimate tensile shear strength of joint reached 100% of Al 1060. Mg alloy and Ti were successfully butt joined by inserting a probe into the Mg alloy plate with slightly offsetting. But Ti-Al intermetallic compound layers formed at the interface of these joints.

웨이블릿 변환을 이용한 음향방출 신호의 처리기법 개선 및 위치표정 (Improvement of Acoustic Emission Signal Processing Method and Source Location using Wavelet Transform)

  • 김동현;박일서;정원용;박영석
    • 융합신호처리학회논문지
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    • 제9권1호
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    • pp.10-17
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    • 2008
  • 본 논문은 설비진단에 있어 크랙 성장부터 누설에 이르기까지 결함으로 발생하는 AE 신호를 통하여 위치를 표정하여 진단 시스템의 오차를 줄이는 것이다. wavelet을 이용한 잡음 제거로서 위치표정의 개선을 제안하였고, 실험을 위한 신호원으로 알루미늄 평판에 샤프심 파단음을, 공기압축기의 누설음을 사용하였다. 신호원에 대하여 웨이블릿 Shrinkage방법과 Soft Threshold을 이용한 신호의 잡음제거 및 시간 도달차 법과 물성치를 적용한 속도 값으로 시뮬레이션을 통하여 위치표정 결과를 확인하였다. 그 결과 웨이블릿 변환을 이용한 잡음제거는 크랙실험의 경우 평균거리 10.46mm이하로 30% 이상과 누설 실험의 경우 평균필터에 비해 2%의 개선된 위치표정을 확인하였다.

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천문관측용 PtSi 전하결합소자 적외선 카메라의 개발 (DEVELOPMENT OF AN ASTRONOMICAL INFRARED PtSi CAMERA)

  • 홍승수;우에노무네타카;구본철;김광태;김칠영;오갑수;이명균;이형목;강용우;박원기
    • 천문학논총
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    • 제11권1호
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    • pp.1-26
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    • 1996
  • We have built a near-infrared imaging camera with a PtSi array detector manufactured by the Mitsubishi Company. The PtSi detector is sensitive in the wavelength range 1 to $5{\mu}m$. Quantum efficiency of PtSi is much lower than that of InSb and HgCdTe types. However, the PtSi array has advantages over the latter ones: (i)The read-out noise is very low; (ii)the characteristics of the array elements arc uniform and stable; (iii)it is not difficult to make a large PtSi array; and (iv) consequently the price is affordably low. The array used consists of $512{\times}512$ pixels and its size is $10.2\;mm{\times}13.3\;mm$. The filter wheel of the camera is equipped with J, H, K filters, and an aluminum plate for measuring the dark noise. The dewar is cooled with liquid nitrogen. We have adopted a method of installing the clock pattern and the observing softwares in the RAM, which Gill he easily used for other systems. We have developed a software with a pull-down menu for operating the camera and data acquisition. The camera has been tested by observing $\delta$ Orionis.

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A new finite element procedure for fatigue life prediction of AL6061 plates under multiaxial loadings

  • Tarar, Wasim;Herman Shen, M.H.;George, Tommy;Cross, Charles
    • Structural Engineering and Mechanics
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    • 제35권5호
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    • pp.571-592
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    • 2010
  • An energy-based fatigue life prediction framework was previously developed by the authors for prediction of axial, bending and shear fatigue life at various stress ratios. The framework for the prediction of fatigue life via energy analysis was based on a new constitutive law, which states the following: the amount of energy required to fracture a material is constant. In the first part of this study, energy expressions that construct the constitutive law are equated in the form of total strain energy and the distortion energy dissipated in a fatigue cycle. The resulting equation is further evaluated to acquire the equivalent stress per cycle using energy based methodologies. The equivalent stress expressions are developed both for biaxial and multiaxial fatigue loads and are used to predict the number of cycles to failure based on previously developed prediction criterion. The equivalent stress expressions developed in this study are further used in a new finite element procedure to predict the fatigue life for two and three dimensional structures. In the second part of this study, a new Quadrilateral fatigue finite element is developed through integration of constitutive law into minimum potential energy formulation. This new QUAD-4 element is capable of simulating biaxial fatigue problems. The final output of this finite element analysis both using equivalent stress approach and using the new QUAD-4 fatigue element, is in the form of number of cycles to failure for each element on a scale in ascending or descending order. Therefore, the new finite element framework can provide the number of cycles to failure at each location in gas turbine engine structural components. In order to obtain experimental data for comparison, an Al6061-T6 plate is tested using a previously developed vibration based testing framework. The finite element analysis is performed for Al6061-T6 aluminum and the results are compared with experimental results.

균일 열부가 하중을 받는 사각판의 자유 진동특성 연구 Part II. 고유진동 실험 (Free Vibration Characteristics of Rectangular Plates under Uniform Thermal Loading Part II. Experimental Modal Test)

  • 전병희;강휘원;이영신
    • 한국항공우주학회지
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    • 제39권2호
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    • pp.106-113
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    • 2011
  • 본 논문에서는 균일 열부가 하중을 받는 사각판의 자유 진동특성을 실험을 통하여 연구하였다. 사각판의 재질은 알루미늄, 강재 및 스테인레스 강이고 사각판의 재원은 0.1 $\times$ 0.1 $\times$ 0.002 m 이다. 열부가 하중을 위해 적외선 석영 램프를 사용하였고, 전력조절을 위해 PCS(Power Control System)을 사용하였으며, 주파수 함수를 얻기 위해 비접촉식 진동측정 장비를 사용하였다. 부가한 온도 조건은 상온에서부터 $300^{\circ}C$까지 $50^{\circ}C$간격으로 부가하였다. 경계조건은 번지코드를 사용하여 자유-자유 조건을 구현하였다. 사각판의 전면 전체를 균일하게 가열하였다.

Sparse reconstruction of guided wavefield from limited measurements using compressed sensing

  • Qiao, Baijie;Mao, Zhu;Sun, Hao;Chen, Songmao;Chen, Xuefeng
    • Smart Structures and Systems
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    • 제25권3호
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    • pp.369-384
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    • 2020
  • A wavefield sparse reconstruction technique based on compressed sensing is developed in this work to dramatically reduce the number of measurements. Firstly, a severely underdetermined representation of guided wavefield at a snapshot is established in the spatial domain. Secondly, an optimal compressed sensing model of guided wavefield sparse reconstruction is established based on l1-norm penalty, where a suite of discrete cosine functions is selected as the dictionary to promote the sparsity. The regular, random and jittered undersampling schemes are compared and selected as the undersampling matrix of compressed sensing. Thirdly, a gradient projection method is employed to solve the compressed sensing model of wavefield sparse reconstruction from highly incomplete measurements. Finally, experiments with different excitation frequencies are conducted on an aluminum plate to verify the effectiveness of the proposed sparse reconstruction method, where a scanning laser Doppler vibrometer as the true benchmark is used to measure the original wavefield in a given inspection region. Experiments demonstrate that the missing wavefield data can be accurately reconstructed from less than 12% of the original measurements; The reconstruction accuracy of the jittered undersampling scheme is slightly higher than that of the random undersampling scheme in high probability, but the regular undersampling scheme fails to reconstruct the wavefield image; A quantified mapping relationship between the sparsity ratio and the recovery error over a special interval is established with respect to statistical modeling and analysis.

사포, 샌드블라스트로 표면 거칠기 처리에 따른 알루미늄 판의 방열 효율 증대 (Increase heat dissipation efficiency of Al plate according to surface roughness treatment by sandpaper or sandblast)

  • 이동희;이종현
    • 한국산학기술학회논문지
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    • 제20권1호
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    • pp.170-178
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    • 2019
  • 최근 에너지 절감에 대한 관심도가 높아짐에 따라 에너지 소비가 높은 형광등과 백열등을 대체하는 친환경소재인 LED의 조명을 활용하는 움직임이 활발하다. 그러나, 고출력 LED의 경우 발열에 의한 열화현상 때문에 수명이 단축되는 현상이 발생하게 된다. 이에 대한, 해결방안으로 본 논문은 LED Packing중 방열판표면의 거칠기 처리를 통하여 열전달 계수를 증대시킴으로서 LED 수명연장 효과를 평가하였다. 거칠기 공정은 사포 및 샌드블라스트를 이용하여 진행하였다. 각 표면처리 공정에 따른 거칠기 및 표면적 변화를 정량적으로 평가하였으며, 열전달 계수를 측정하였다. 샌드블라스트, 사포를 이용하여 알루미늄 표면에 거칠기처리를 진행했을 경우 미 처리 시 보다 높은 대류 열전달 계수를 얻을 수 있었고, 샌드블라스트 처리 시 약 82.76%의 높은 방열 효율 향상을 얻을 수 있어, 이를 방열판에 적용할 시 큰 경제적 부담 없이 기존대비 더 높은 방열효율 증대를 통해 LED 수명을 대폭 연장 시킬 것으로 기대된다.

탄소복합재 부품 파티션패널의 구조 강성/강도 신뢰성 평가에 관한 연구 (Study on Structural Reliability Assessment of a Partition Panel Made of a CFRP(Carbon Fiber Reinforced Plastic))

  • 이재진;문지훈;윤원호;강다경;안민수;노형진;강지헌;이재욱
    • 한국기계가공학회지
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    • 제18권10호
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    • pp.68-74
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    • 2019
  • In the case of a partition panel for a vehicle, it is used as a vehicle chassis component that serves to distinguish the indoor and outdoor spaces of a vehicle and is mounted on a backrest portion of the vehicle's back seat to ensure the convenience of passengers by connecting the floor and the side of the vehicle. Because it is a relatively large-sized plate material among automobile chassis parts except the moving parts and non-ferrous materials can be applied, it is considered as a part having a large light-weight effect. However, the partition panel is one of the vehicle parts that must satisfy the light-weight effect as well as various structural reliability, such as torsional rigidity, vibration, and impact characteristics, for securing the running stability of the vehicle when driving at the same time. So, In this study, the possibility of replacing the aluminum partition panel as CFRP(Carbon Fiber Reinforced Plastic) partition panel is evaluated through comparing the two partition panels by using the structural reliability(stiffness/strength analysis), vibration analysis, impact analysis.

전력변환장치 캐비넷에서의 내부발열 개선을 위한 열유동 분석 및 유통안전성 향상을 위한 진동특성 분석 (Theoretical Heat Flow Analysis and Vibration Characteristics During Transportation of PCS(Power Conversion System) for Reliability)

  • 주민정;서상욱;오재영;정현모;박종민
    • 한국포장학회지
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    • 제28권2호
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    • pp.143-149
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    • 2022
  • PCS needs to freely switch AC and DC to connect the battery, external AC loads and renewable energy in both directions for energy efficiency. Whenever converting happens, power loss inevitably occurs. Minimization of the power loss to save electricity and convert it for usage is a very critical function in PCS. PCS plays an important role in the ESS(Energy Storage System) but the importance of stabilizing semiconductors on PCB(Printed Circuit Board) should be empathized with a risk of failure such as a fire explosion. In this study, the temperature variation inside PCS was reviewed by cooling fan on top of PCS, and the vibration characteristics of PCS were analyzed during truck transportation for reliability of the product. In most cases, a cooling fan is mounted to control the inner temperature at the upper part of the PCS and components generating the heat placed on the internal aluminum cooling plate to apply the primary cooling and the secondary cooling system with inlet fans for the external air. Results of CFD showed slightly lack of circulating capacity but simulated temperatures were durable for components. The resonance points of PCS were various due to the complexity of components. Although they were less than 40 Hz which mostly occurs breakage, it was analyzed that the vibration displacement in the resonance frequency band was very insufficient. As a result of random-vibration simulation, the lower part was analyzed as the stress-concentrated point but no breakage was shown. The steel sheet could be stable for now, but for long-term domestic transportation, structural coupling may occur due to accumulation of fatigue strength. After the test completed, output voltage of the product had lost so that extra packaging such as bubble wrap should be considered.

유한요소해석을 이용한 터빈 케이스의 컨테인먼트 성능 평가 (Turbine Case Containment Capability Evaluation Using Finite Element Analysis)

  • 백준우;김상우;이수용
    • 항공우주시스템공학회지
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    • 제17권5호
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    • pp.19-27
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    • 2023
  • 본 연구에서는 유한요소해석을 이용하여 터빈 케이스의 컨테인먼트 성능 평가를 수행하였다. 충격 하중을 받는 구조물의 경우 변형률 속도가 증가함에 따라 유동 응력이 증가하기 때문에 충격 거동을 해석하기 위해서는 변형률 속도가 필수적으로 고려되어야 한다. 본 연구에서는 3가지 재료 모델(Cowper-Symonds, Johnson-Cook, Modified Johnson-Cook)을 충격 해석에 적용하고자 하였다. 해석에 적용된 재료 모델을 검증하기 위해서 알루미늄 6061 평판에 대한 충격 시험을 진행하였다. 실험과 해석 결과를 비교, 분석한 결과 Modified Johnson-Cook 모델이 가장 적은 오차를 보였다. 끝으로 해당 재료 모델을 터빈 케이스의 컨테인먼트 성능 평가에 적용하여 블레이드의 초기 속도에 따른 관통 여부와 충돌 부위에서 발생한 응력과 변형률을 제시하였다.