• Title/Summary/Keyword: Aluminum Extruded Panel

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고속철도차량용 알루미늄 압출재의 차음성능에 대한 폼 충전효과 (Sound-Insulation Performance of Aluminum Extruded Panel by Charging Foam in a High-speed Train)

  • 이중혁;박인석;김석현
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2012년도 춘계학술대회 논문집
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    • pp.582-585
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    • 2012
  • The aluminum extruded panel used for a high speed train shows the largest contribution to sound insulation performance of the train body. However, comparing with the flat panel having the same weight, the transmission loss falls sharply in the local resonance frequency band. Such fall of transmission loss can be improved by increasing the damping of local resonance. This study examines the charging effect of an urethane foam on the aluminum extruded panel of a high speed train. We charged the urethane foam with different mass density and in different way in the core part of the extruded panel. We measure the transmission loss and compare the sound insulation performance according to the density and charging method. Finally, Improvement effect of the transmission loss is compared and analysed in aspect of weight increment.

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알루미늄 압출판의 동적 거동 예측을 위한 해석적 연구 (Study of dynamic behavior of aluminum extruded panels)

  • 이준헌;김대용;김범수;김관주
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2012년도 춘계학술대회 논문집
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    • pp.729-733
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    • 2012
  • Frame structures of High speed train are constructed from corrugated panel and aluminum extruded panel, which have high bending stiffness. Transmission loss of those panels, however, is less satisfactory than other panels with same mass per unit area. Therefore, this study predicted transmission loss of aluminum extruded panels using Finite element method. Specifically, we modeled acoustic cavity above a radiation surface and analyzed correlation between T-slot and transmission loss. Moreover, we examined the effect of boundary condition changes of the structure on transmission.

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차세대 고속철도 차량 적층 구조의 차음성능 (Sound Insulation Performance of the Layered Structure of the Next Generation High Speed Train)

  • 이중혁;김석현
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2011년도 춘계학술대회 논문집
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    • pp.326-331
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    • 2011
  • Aluminum extruded panel used in a high speed train shows high stiffness, however, its sound insulation performance is remarkably decreased by local resonance phenomena. In this paper, improvement strategy of the sound insulation performance is proposed for the floor extruded panel used in HEMU-400x, 400km/h class next generation high speed train under development, and the improvement effect is verified by experiment. Aluminum extruded panel specimen for the floor is manufactured and urethane foam is installed in the core of the panel. Based on ASTM E2249-02, intensity transmission loss is measured and the improvement effect in local resonance frequency band is verified. Finally, improvement effect of the sound insulation performance is estimated on the layered floor structure including the foamed aluminum panel.

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철도차량용 알루미늄 압출재의 음향 투과손실 예측에 관한 연구 (A Method of Analysis to Predict Sound Transmission Loss of an Extruded Aluminum Panel for Use on Railway Vehicles)

  • 김관주;이준헌;김대용;김석현
    • 한국철도학회논문집
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    • 제16권1호
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    • pp.20-25
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    • 2013
  • 고속철도 차량의 프레임은 굽힘 강성이 높고 가벼운 알루미늄 압출재를 이용하고 있으나, 그 차음성능은 동일 면밀도의 평판에 비하여 취약하다. 본 연구에서는 유한요소해석을 통하여 알루미늄 압출재의 음향투과 손실 값을 예측하는 방법을 제시하였다. 압출재를 유한요소로 모델링하고 무반사 방사조건, 시편의 경계 조건, 재질의 감쇠손실계수 등을 사용하여 투과손실을 예측하였으며, 해석결과의 신뢰도를 검증하기 위하여 압출재 시편을 대상으로 ASTM E2249-02에 근거한 투과손실을 측정하였다. 제시된 해석방법은 철도차량용 알루미늄 압출재의 차음특성을 설계단계에서 파악하고 대책을 수립하는데 유용하게 활용될 것이다.

언더프레임 두께 최적화에 따른 2층열차의 구조강도비교 (Strength Comparision of a Double-Deck Train Carbody by Optimization of the Underframe Thicknesses)

  • 황원주;김형진
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2004년도 춘계학술대회 논문집
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    • pp.748-753
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    • 2004
  • Aluminum alloy is very useful material for high speed transportations due to its high strength and light weight characteristics. Especially because of a weight reduction a large extrustion of aluminum alloy carbody has been manufactured. This aluminum extruded panel is a hallow extruded panel. This shape and thickness is various by designer's sense and experience and VAW's profiles. So it is important to find an optimized shape and thickness of AEP. In this study we get the AEP's thickness to minimize a weight by applying an applying an optimization algorithm. The results of the study can be used as basic guidelines double-deck trains in the future.

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차세대 고속철도 차량용 알루미늄 압출재의 차음 설계 (Sound-Insulation Design of Aluminum Extruded Panel in Next-Generation High-Speed Train)

  • 김석현;서태건;김정태;송달호
    • 대한기계학회논문집A
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    • 제35권5호
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    • pp.567-574
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    • 2011
  • 알미늄 압출재는 고속열차의 경량화를 위하여 기존의 주름강판을 대체하여 널리 사용된다. 알미늄 압출재는 고속열차 적층재 가운데 가장 큰 차음 기여도를 보이나, 동일한 중량의 평판과 비교할 때, 국부공진 주파수 대역에서 투과손실이 크게 떨어진다. 이 연구에서는 차세대 400km/h급 고속철도 차량용 알미늄 압출재를 대상으로 차음 문제를 검토하고, 차음성능의 향상 방안을 제시한다. 코어 구조를 변경시켜 국부공진 대역을 높이고, 우레탄 폼을 코어에 충진시킬 때의 차음성능 향상효과를 실험적으로 확인한다. 최종적으로 제시된 방법이 바닥 적층재의 총 투과손실을 어느 정도 개선시키는가를 평가한다.

2층열차 차체의 구조강도해석에 관한 연구 (A Study on the Structural Analysis for the Aluminum Alloy Carbody of a Double-Deck EMU)

  • 황원주;김형진
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2003년도 추계학술대회 논문집(III)
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    • pp.91-97
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    • 2003
  • In many countries such as Japan, France and so on, the number of double-deck trains has been dramatically increased for the purpose of public traffic. Several researchers have performed feasiblilty studies related to the operations of double deck rolling stock vehicles in Korea since 2001. In recent years, rolling stock vehicles are required to have light weight to save energy consumption and maintenance costs. For these reasons, the standard EMU vehicle developed by KRRI and Kwan-Ju EMU(Electric Multi Unit) are made of aluminum extruded panels. The concept model of a double-deck rolling stock vehicle investigated in this study is also designed to use AEP(Aluminum Extruded Panel). In this paper, the methods related to the structural strength improvements of the car body are proposed through careful modifications of thicknesses and shapes of AEP.

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Al 압출재 및 SUS 2층열차 차체의 강도해석 비교 검토 (The Strength Comparisons between Double deck Car body Structures with Al Extruded Panels and SUS)

  • 황원주;김형진;강부병;허현무
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2002년도 추계학술대회 논문집(II)
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    • pp.801-806
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    • 2002
  • The operation of double deck train have increased in many countries such as Japan france, and the Netherlands as efficient, safe and convenient alternative transportation systems. Because of continuous concentration of population into Seoul metropolitan and serious traffic jam, the number of passengers using the commuter train have been increased rapidly. Considering these situations, we can find one of the solutions for heavy traffic problems through double deck trains. Stainless steel, and aluminum extruded panel are used to reduce the weight of double deck train. In this paper we compare the results of structural analysis of the double deck car body structures with Al extruded panels and stainless steel. We hope the results of this study may be used as basic guidelines in designing double deck trains in the future.

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철도차량 AI 하부구조의 MIG 용접 조건에 따른 기계적 특성에 관한 연구 (Mechanical Properties of Metal Inert Gas Welding Conditions of Railway-Vehicle Aluminum Under Frame)

  • 정상호;김해지
    • 한국기계가공학회지
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    • 제20권6호
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    • pp.17-25
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    • 2021
  • In this study, the mechanical properties of railway-vehicle aluminum under frame was investigated based on the metal inert gas (MIG) welding conditions. An aluminum-alloy (6005A-T6) extruded material used in the lower panel of a railway vehicle was connected through MIG welding to determine the mechanical properties of MIG welds. Argon shielding gas and filler materials, such as ER5356 and ER4043, were used as consumable welding materials. For the welding conditions of the test specimen, welding frequencies of 2.5 and 4.5 Hz were applied using the SynchroPuls function, and the root faces were 1.0 and 1.5 mm. The mechanical properties of the MIG welds were determined through tensile, bending, and fatigue tests.