• 제목/요약/키워드: Aluminum CFRP member

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차체구조부재용 알루미늄 CFRP 혼성사각부재의 축 압궤 특성 (Axial Collapse Characteristics of Aluminum CFRP Compound Square Members for Vehicle Structural Members)

  • 이길성;차천석;편석범;양인영;심재기
    • 대한기계학회논문집A
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    • 제29권10호
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    • pp.1329-1335
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    • 2005
  • An aluminum or CFRP (Carbon Fiber ReinfDrced Plastics)is representative one of light-weight materials but its axial collapse mechanism is different from each other. The aluminum member absorbs energy by stable plastic deformation, while the CFRP member absorbs energy by unstable brittle failure with higher specific strength and stiffness than those in the aluminum member. In an attempt to achieve a synergy effect by combining the two members, aluminum CFRP compound square members were manufactured, which are composed of aluminum members wrapped with CFRP outside aluminum square members with different fiber orientation angle and thickness of CFRP, and axial collapse tests were performed fur the members. The axial collapse characteristics of the compound members were analyzed and compared with those of the respective aluminum members and CFRP members. Test results showed that the collapse of the aluminum CFRP compound member complemented unstable brittle failure of the CFRP member due to ductile characteristics of the inner aluminum member. The collapse modes were categorized into four modes under the iuluence of the fiber orientation angle and thickness of CFRP. The absorbed energy Per unit mass, which is in the light-weight aspect was higher in the aluminum CFRP compound member than that in the aluminum member and the CFRP member alone.

경량화용 Al/CFRP원형 부재의 축 압궤거동에 관한 연구 (A Study on the Axial Crushing Behavior of Aluminum Cm Circular Members for light-weight)

  • 이길성;차천석;양인영
    • 한국자동차공학회논문집
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    • 제13권5호
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    • pp.50-56
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    • 2005
  • Aluminum member absorbs energy by stable plastic deformation under axial loading. While CFRP(Carbon Fiber Reinforced Plastics) member absorbs energy by unstable brittle failure but its specific strength and stiffness is higher than those of aluminum member. In this study, for complement of detects and synergy effect by combination with the advantages of each member, the axial collapse tests were performed for aluminum CFRP members which are composed of aluminum members wrapped with CFRP outside aluminum circular members. Based on the respective collapse characteristics of aluminum and CFRP members, crushing behavior and energy absorption characteristics were analyzed for aluminum CRRP members which have different CFRP fiber orientation angle and thickness Test results showed that aluminum CFRP members supplemented the unstable brittle failure of CFRP members due to ductile nature of inner aluminum members. It turned out that the CFRP fiber orientation angle and thickness influence energy absorption capability together with the collapse mode of the members.

적층각도변화에 따른 CFRP & 혼성 모자형 구조부재의 굽힘 특성 (Bending Characteristic of CFRP & Hybrid Shaped Hat Structure Member According to Stacking Orientation Angle)

  • 김지훈;김정호;차천식;양인영
    • 한국공작기계학회논문집
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    • 제17권3호
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    • pp.34-39
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    • 2008
  • In this study, CFRP(Carbon Fiber Reinforced Plastics) that has high specific strength and elastic modulus and low thermal strain was used as a material for the lightweight structural member. CFRP is a fiber material as anisotropic material. The anisotropic material is characterized by the change of its mechanical properties according to stacking orientation angle. CFRP orientation angle was oriented in [A/B]s in order to examine the effect of CFRP orientation angle on the characteristics of energy absorption. CFRP is very weak to the impact from the outside. So, when impact is applied to CFRP, its strength is rapidly lowered. The hybrid material was manufactured by combining CFRP to aluminum which is lightweight and widely used for structural members of the automobile. The hybrid member was shaped as a side member that could support the automobile engine and mount and absorb a large amount of impact energy at the front-end in case of automobile collision. The bending test device was manufactured in accordance with ASTM standard, and mounted to UTM for bending test. For comparing bending characteristics of the hybrid member with those of Aluminum and CFRP member, tests were performed for aluminum, CFRP and hybrid member, respectively.

경량화용 Al/CFRP 사각 구조부재의 압궤 특성에 관한 연구 (A Study on the Collapse Characteristics of Al/CFRP Square Structural Member for Light Weight)

  • 황우채;심재기;양인영
    • 한국생산제조학회지
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    • 제20권3호
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    • pp.219-224
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    • 2011
  • Aluminum or CFRP is representative one of the lightweight materials. Collapse behavior of Al/CFRP square structural member was evaluated in this study based on the respective collapse behavior of aluminum and CFRP member. Al/CFRP square structural members were manufactured by wrapping CFRP prepreg sheets outside the aluminum hollow members in the autoclave. Because the CFRP is an anisotropic material with mechanical properties, The Al/CFRP square structural members stacked at different angles(${\pm}15^{\circ}$, ${\pm}45^{\circ}$, ${\pm}90^{\circ}$, $90^{\circ}/0^{\circ}$ and $0^{\circ}/90^{\circ}$ where the direction on $0^{\circ}$ coincides with the axis of the member) and interface numbers(2, 3, 4, 6 and 7). The axial impact collapse tests were carried out for each section members. Collapse mode and energy absorption characteristics of the each member were analyzed.

경량화용 혼성 알루미늄 CFRP 사각튜브의 축 압궤특성 (Axial Collapse Characteristics of Combined Aluminum CFRP Square Tubes for Light-Weight)

  • 이길성;차천석;정진오;양인영
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.110-113
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    • 2004
  • Aluminum and CFRP tube is light-weight material representatively but collapse mechanism is different under axial loading. Aluminum tube absorbs energy by stable plastic deformation under axialloading. While CFRP(Carbon Fiber Reinforced Plastics)tube absorb synergy by unstable brittle failure but its specific strength and stiffness is higher than that of aluminum tube. In this study, for complement of detect and synergy effect by combination with the advantages of each member, the axialcollapsetests were performed for combined aluminum CFRP tubes which are composed of aluminum tubes wrapped with CFRP out side aluminum square tubes. Collapsecharacteristics were analyzed for combined square tubes which have different CFRP orientation angle and thickness. Test results were compared with that of aluminum tubes and CFRP tubes.

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CFRP/Al 혼성 사각부재의 충격에너지 흡수 메카니즘의 실험적 고찰 (An Experimental Study on the Impact Energy Absorption Mechanism of CFRP/Al Compound Square Tube)

  • 황우채;차천석;양용준;정종안;양인영
    • 한국안전학회지
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    • 제30권6호
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    • pp.12-17
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    • 2015
  • In this study, the collapse characteristic of CFRP/Al compound square tube was investigated experimentally. The conclusions are as follows; The impact collapse characteristic of CFRP/Al compound square tube was found to be the most superior stacking conditions $[90^{\circ}]_8$. It showed that a very stable collapse mode was crushing. In the member with $[0_2{^{\circ}}/90_2{^{\circ}}]_s$ and $[90_2{^{\circ}}/0_2{^{\circ}}]_s$, stacking conditions, $0^{\circ}$ fibers were splayed to the external by laminar bending, while the $90^{\circ}$ fibers were held between the folds of the aluminum member by laminar bending, local buckling and transverse crack. In the member with $[45_2{^{\circ}}/45_2{^{\circ}}]_s$ stacking conditions, fibers were held between the folds of the aluminum member by local buckling and transverse crack.

적층조건에 따른 혼성 원형 박육부재의 충격압궤거동 (Impact Collapse Behavior of Hybrid Circular Thin-walled Member by Stacking Condition)

  • 이길성;박으뜸;양인영
    • 한국생산제조학회지
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    • 제19권2호
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    • pp.235-240
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    • 2010
  • The recent trend of vehicle design aims at crash safety and environmentally-friendly aspect. For the crash safety aspect, energy absorbing members should be absorbed with collision energy sufficiently. But vehicle structure must be light weight for the environmentally-friendly aspect, in order to improve fuel efficiency and to reduce tail gas emission. Therefore, the light weight of vehicle must be achieved in a status of securing safety of crash. An aluminum or CFRP (Carbon Fiber Reinforced Plastics) is representative one among the light-weight materials. In this study, impact collapse behavior of circular hybrid thin-walled member is evaluated. The hybrid members are manufactured by wrapping CFRP prepreg sheets outside the aluminum circular members in the autoclave. Because the CFRP is an anisotropic material whose mechanical properties change with its stacking condition, special attention is given to the effects of the stacking condition on the collapse behavior evaluation of the hybrid thin-walled member. Collapse mode and energy absorption capability of the hybrid thin-walled member are analyzed with change of the fiber orientation angle and interface number.

단면형상이 다른 Al/CFRP 혼성박육부재의 축압궤특성 (Axial Collapse Characteristics of Aluminum/Carbon Fiber Reinforced Plastic Composite Thin-Walled Members with Different Section Shapes)

  • 황우채;이길성;차천석;김지훈;나승우;양인영
    • 대한기계학회논문집A
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    • 제38권9호
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    • pp.959-965
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    • 2014
  • 본 연구에서는 Al/CFRP 혼성 구조부재가 승용차용 사이드부재에 사용될 것을 상정하여 Al/CFRP 혼성 구조부재의 단면형상의 변화, 최외각층의 변화가 압궤 특성에 어떠한 영향을 미치는가를 실험적으로 고찰하여 수송기계의 경량화를 위한 사이드부재로 사용될 수 있는 설계 데이터를 얻고자 하였다. 실험결과 다음과 같은 결론을 얻었다. 최외층각이 $0^{\circ}$로 적층된 원형 Al/CFRP 혼성 충격 흡수부재가 사각 Al/CFRP 혼성 충격 흡수부재 보다 52,9%, 모자형 Al/CFRP 혼성 충격 흡수부재 보다 49.93% 높게 나타났으며, 최외층각이 $90^{\circ}$로 적층된 경우 원형 Al/CFRP 혼성 충격 흡수부재 사각 Al/CFRP 혼성 충격 흡수부재 보다 50.49%, 모자형 Al/CFRP 혼성 충격 흡수부재 보다 49.2% 높게 나타났다.