• Title/Summary/Keyword: Aluminium honeycomb

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Transmission loss of Honeycomb Composite Panel of the Tilting Train (틸팅 열차용 허니콤 복합판재의 투과손실)

  • Kim, Seock-Hyun;Lim, Bong-Gi;Kim, Jae-Chul;Jang, Yun-Tae
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1088-1091
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    • 2009
  • In a tilting train, aluminium honeycomb composite panel is used for the high speed and light weight. Side wall of the tilting train includes the composite panel of carbon fiber, aluminium honeycomb and epoxy fiber as a main structure. In this study, we measure the transmission loss (TL) of the honeycomb composite panel and analyse the sound insulation performance by using the orthotropic plate model. We investigate experimentally how the air gap, plywood and glass wool improve the sound insulation performance of the composite panel. The purpose of the study is to provide practical information for the improvement of TL of the honeycomb composite panel used for the tilting train.

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Low Velocity Impact Behavior of Aluminium and Glass-Fiber Honeycomb Structure (알루미늄과 유리섬유 하니컴 구조의 저속 충격 거동)

  • Kim, Jin Woo;Won, Cheon;Lee, Dong Woo;Kim, Byung Sun;Bae, Sung In;Song, Jung Il
    • Composites Research
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    • v.26 no.2
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    • pp.116-122
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    • 2013
  • In this study, impact behavior of aluminium and glass-fiber structure is studied under low impact velocity. Compression test is carried out to investigate the compressive strength of the specimens. The degree of damage is observed using microscopy and compared with the experimental analysis data. The maximum load capacity, impact strength and elastic energy of glass-fiber honeycomb sandwich panel are more than the aluminium honeycomb sandwich panel.

Numerical comparison between lattice and honeycomb core by using detailed FEM modelling

  • Giuseppe, Pavano
    • Advances in aircraft and spacecraft science
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    • v.9 no.5
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    • pp.377-400
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    • 2022
  • The aim of this work is a numerical comparison (FEM) between lattice pyramidal-core panel and honeycomb core panel for different core thicknesses. By evaluating the mid-span deflection, the shear rigidity and the shear modulus for both core types and different core thicknesses, it is possible to define which core type has got the best mechanical behaviour for each thickness and the evolution of that behaviour as far as the thickness increases. Since a specific base geometry has been used for the lattice pyramidal core, the comparison gives us the opportunity to investigate the unit cell strut angle giving the higher mechanical properties. The presented work considers a detailed FEM modelling of a standard 3-point bending test (ASTM C393/C393M Standard Practice). Detailed FEM modelling addresses to detailed discretization of cores by means of beam elements for lattice core and shell elements for honeycomb core. Facings, instead, have been modelled by using shell elements for both sandwich panels. On lattice core structure, elements of core and facings are directly connected, to better simulate the additive manufacturing process. Otherwise, an MPC-based constraint between facings and core has been used for honeycomb core structure. Both sandwich panels are entirely built of Aluminium alloy. Prior to compare the two models, the FEM sandwich panel model with lattice pyramidal core needs to be validated with 3-point bending test experimental results, in order to ensure a good reliability of the FEM approach and of the comparison. Furthermore, the analytical validation has been performed according to Allen's theory. The FEM analysis is linear static with an increasing midspan load ranging from 50N up to 500N.

Considerations on the Factors Reducing the Sound Transmission Loss of the Honeycomb Panels (허니콤재의 투과손실 저하 인자에 대한 고찰)

  • Kim, Seock-Hyun;Lee, Hyun-Woo;Kim, Jung-Tae
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.2185-2190
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    • 2008
  • In a high speed train, multi-layered panels for floor, side wall and roof are important sound insulating part. As these multi-layered panels require high bending strength vs. weight, corrugated steels or aluminium honeycomb panel are generally used. However, with some inevitable factors, these panels show lower sound insulation performance than that of the plate with the same weight. Transmission loss(TL) often severely decreases in a particular frequency range because of the decrease of the critical frequency, occurrence of local resonance modes and cavity resonance modes, which are not shown in a plate. In this study, frequency range and cause of the TL drop are investigated on the corrugated and honeycomb panels.

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An Evaluation of Structural Strength by Testing the Carbody of Light Composite Material (경량 복합소재 차체의 시험에 의한 구조강도 평가)

  • Yoon S.C.;Jeon C.S.;Kim W.K.;Kim M.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.393-394
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    • 2006
  • This study introduces the testing results of the composite carbody which is applied to tilting train. The composite carbody is made of aluminum honeycomb structure materials like a sandwich. The static load test was performed to evaluate the structural characteristic and stability of the composite carbody. Considering the vertical, compressive, twisting load and 3-point supporting type as a testing terms, the structural stability of a carbody was evaluated.

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Tearing of metallic sandwich panels subjected to air shock loading

  • Zhu, Feng;Lu, Guoxing;Ruan, Dong;Shu, Dong-Wei
    • Structural Engineering and Mechanics
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    • v.32 no.2
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    • pp.351-370
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    • 2009
  • This paper presents a computational study for the structural response of blast loaded metallic sandwich panels, with the emphasis placed on their failure behaviours. The fully-clamped panels are square, and the honeycomb core and skins are made of the same aluminium alloy. A material model considering strain and strain rate hardening effects is used and the blast load is idealised as either a uniform or localised pressure over a short duration. The deformation/failure procedure and modes of the sandwich panels are identified and analysed. In the uniform loading condition, the effect of core density and face-sheets thicknesses is analysed. Likewise, the influence of pulse shape on the failure modes is investigated by deriving a pressure-impulse (P-I) diagram. For localised loading, a comparative study is carried out to assess the blast resistant behaviours of three types of structures: sandwich panel with honeycomb core, two face-sheets with air core and monolithic plate, in terms of their permanent deflections and damage degrees. The finding of this research provides a valuable insight into the engineering design of sandwich constructions against air blast loads.

Two-dimensional modelling of uniformly doped silicene with aluminium and its electronic properties

  • Chuan, M.W.;Wong, K.L.;Hamzah, A.;Rusli, S.;Alias, N.E.;Lim, C.S.;Tan, M.L.P.
    • Advances in nano research
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    • v.9 no.2
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    • pp.105-112
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    • 2020
  • Silicene is a two-dimensional (2D) derivative of silicon (Si) arranged in honeycomb lattice. It is predicted to be compatible with the present fabrication technology. However, its gapless properties (neglecting the spin-orbiting effect) hinders its application as digital switching devices. Thus, a suitable band gap engineering technique is required. In the present work, the band structure and density of states of uniformly doped silicene are obtained using the nearest neighbour tight-binding (NNTB) model. The results show that uniform substitutional doping using aluminium (Al) has successfully induced band gap in silicene. The band structures of the presented model are in good agreement with published results in terms of the valence band and conduction band. The band gap values extracted from the presented models are 0.39 eV and 0.78 eV for uniformly doped silicene with Al at the doping concentration of 12.5% and 25% respectively. The results show that the engineered band gap values are within the range for electronic switching applications. The conclusions of this study envisage that the uniformly doped silicene with Al can be further explored and applied in the future nanoelectronic devices.

Analytical and Experimental Studies on the Natural Frequency of a Composite Train Carbody (복합재 철도차량 차체 고유진동수에 대한 해석 및 시험적 연구)

  • Jeong Jong-Cheol;Cho Sea-Hyun;Seo Seong-Il;Kim Jung-Seok
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.4 s.247
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    • pp.473-480
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    • 2006
  • This paper explains analytical and experimental studies to evaluate the natural frequency of a composite carbody of Korean tilting train. The composite carbody with length of 23m was manufactured as a sandwich structure composed of 40mm-thick aluminium honeycomb core and 5mm-thick woven fabric carbon/epoxy face. From the finite element analysis, the 1st bending and 1st twisting natural frequency of the composite carbody were 11.67Hz and 14.4Hz, respectively. In order to verify the analytical results, the natural frequency measuring tests were performed. The measured 1st bending and twisting natural frequencies of the composite carbody were 10.25Hz and 11.0Hz, respectively. Both of these results satisfied the design requirement.

A Study on Fatigue Test Procedure of a Composite Train Carbody (복합재 철도차량 차체의 피로내구시험 철차에 대한 연구)

  • Kim, Jung-Seok;Han, Seong-Ho;Seo, Seung-Il;Jeong, Jong-Cheol;Cho, Sea-Hyun
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.11a
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    • pp.234-238
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    • 2005
  • This paper explains the fatigue test procedure of a composite train carbody. The composite carbody with length of 23m was manufactured as a sandwich structure composed of a 40mm-thick aluminium honeycomb core and 5mm-thick woven fabric carbon/epoxy face. In order to evaluate fatigue strength of the composite carbody, the carbody will be excited by two 50-ton capacity hydraulic actuators. The excitation frequency will be measured by natural frequency evaluation test under full weight condition. The test The fatigue test is to be conducted For $2{\times}10^6$cycles. During the fatigue test, the nondestructive tests using X-ray and liquid penetrant will be performed. From crack detection tests, the location and Fatigue crack progress will be investigated.

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Structural Characteristics of a Hybrid Composite Carbody of Korean Tilting Train by Weight Load (한국형 틸팅열차용 복합재 차체의 하중적재에 따른 구조적 특성고찰)

  • Kim Jung-Seok;Jeong Jong Cheol;Han Jeong-Woo;Lee Sang-Jin;Kim Seung-Cheol;Seo Sung-Il
    • Journal of the Korean Society for Railway
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    • v.9 no.3 s.34
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    • pp.251-256
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    • 2006
  • This paper explains manufacturing process, analysis and experimental studies on a hybrid composite carbody of Korean tilting train. The composite carbody with length of 23m was manufactured as a sandwich structure composed of a aluminium honeycomb core and woven fabric carbon/epoxy faces. In order to evaluate deformational behavior of the composite carbody, the static load test under vertical load has been conducted. From the test, the vertical deflection an겨 cross sectional deformation of the carbody were analysed and measured. The maximum deflection along the side sill was 9.25mm in the experiment and 8.28mm in the analysis. The maximum cross sectional deformation was measured 5.42mm at carbody center in lateral direction and 4.06mm at roof center in vertical direction.