• Title/Summary/Keyword: Alumina fiber

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Preparation of the Mullite Fiber from Alkoxide by Sol-Gel Process (알콕사이드로부터 졸겔법에 의한 물라이트 섬유의 제조)

  • 김구대;정형진;이해욱
    • Journal of the Korean Ceramic Society
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    • v.28 no.2
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    • pp.153-159
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    • 1991
  • Polymeric alumina sol and polymeric silica sol were synthesized from aluminum sec-butoxide and tetraethyl orthosilicate, respectively as starting materials. A clear mullite sol was obtained by mixing these sols. When the mullite sol had a proper viscosity which was dependent on drying time, the fibers were fabricated by spinning. The optimum viscosity for fabrication of mullite fibers was 103-104 cps, and the fibers with various sizeswere made using the sols. The mullite was a major phase of the calcined fibers and the diameters of the fibers were about 50$\mu\textrm{m}$.

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Visco-Elastic Properties of Glass Fiber Manufactured by Slag Material (슬래그 원료를 사용해서 제조된 유리섬유의 점탄성 특성)

  • Lee, Ji-Sun;Kim, Sun-Woog;Ra, Yong-Ho;Lee, Youngjin;Lim, Tae-Young;Hwang, Jonghee;Jeon, Dae-Woo;Kim, Jin-Ho
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.32 no.6
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    • pp.477-482
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    • 2019
  • This study investigated the influence of the viscoelastic property of slag when producing glass fiber, MFS631 with 60% of manganese slag, 30% of steel slag, and 10% of silica stone. To fabricate the MFS631 glass bulk, slag materials were placed in an alumina crucible, melted at $1,550^{\circ}C$ for 2 h, and then annealed at $600^{\circ}C$ for 2 h. It was found that glass is non-crystalline through X-ray diffraction analysis. MFS631 fiber was produced at speed in the range of 100~300 rpm at $1,150^{\circ}C$. The loss modulus (G") and storage modulus (G') of the produced glass fiber were evaluated at high temperatures. G' and G" of MFS631 were greater than $893^{\circ}C$, and the modulus value was 136,860 pa. This is similar to the results of a general E-glass fiber graph. Therefore, it was concluded that its spinnability is similar to that of E-glass fiber; therefore, it can be commercialized.

Effect of Water Back-flushing Condition in Hybrid Water Treatment Process of Carbon Fiber Microfiltration Membrane and Photocatalyst (탄소섬유 정밀여과막 및 광촉매 혼성 수처리 공정에서 물 역세척 조건의 영향)

  • Park, Jin Yong;Cho, Gwang Hee
    • Membrane Journal
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    • v.22 no.3
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    • pp.216-223
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    • 2012
  • The effect of water back-flushing period (FT) was investigated in hybrid process of carbon fiber microfiltration membrane and photocatalyst for advanced drinking water treatment in this study, and compared with the previous study using alumina ultrafiltration membrane. The FT was changed in the range of 2~10 min with fixed 10 sec of BT. Then, the FT effects on resistance of membrane fouling ($R_f$), permeate flux (J) and total permeate volume ($V_T$) were observed during total filtration time of 180 min. As decreasing FT, $R_f$ decreased and J increased, which was same with the previous result using alumina ultrafiltration membrane. The treatment efficiency of turbidity was high beyond 99.2%, and the effect of FT was not shown on treatment efficiency of turbidity, which was different with the previous result. The treatment efficiency of organic matters was the lowest value of 65.6% at NBF, and it increased as decreasing FT, which was different with the previous result, too. The reason was that the membrane fouling phenomena could show a different mechanism depending on ceramic membrane materials.

Penetration Mechanisms of Ceramic Composite Armor Made of Alumina/GFRP

  • Jung, Woo-Kyun;Lee, Hee-Sub;Jung, Jae-Won;Ahn, Sung-Hoon;Lee, Woo-Il;Kim, Hee-Jae;Kwon, Jeong-Won
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.4
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    • pp.38-44
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    • 2007
  • Combat vehicles are frequently maneuvered in battlefields when the lives of combatants are being threatened. These vehicles are important elements that influence the consequences of a battle. Their armor must be lightweight and provide excellent protection to ensure successful operations. Ceramic composite armor has recently been developed by many countries to fulfill these requirements. We reviewed previous research to determine an effective armor design, and then fabricated a composite armor structure using $Al_2O_3$ and glass fiber-reinforced polymer. Specimens were manufactured under controlled conditions using different backing plate thicknesses and bonding methods for the ceramic layer and the backing plate. The penetration of an armor-piercing bullet was evaluated from ballistic protection tests. The bonding method between the ceramic layer and the fiber-reinforced polymer influenced the ballistic protection performance. A bonding layer using rubber provided the best protection.

Mechanical Behaviors of CFRP Laminate Composites Reinforced with Aluminum Oxide Powder

  • Kwon, Oh-Heon;Yun, Yu-Seong;Ryu, Yeong-Rok
    • Journal of Power System Engineering
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    • v.18 no.6
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    • pp.166-173
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    • 2014
  • In this study, a laminated composite material with dispersing aluminum oxide powder between the CFRP laminate plies, and also CFRP composites without aluminium oxide powder were fabricated for Mode I experiments using the DCB specimen and a tensile test. The behavior of the crack and the change of the interfacial fracture toughness were evaluated. Also in order to evaluate the damage mechanism for the crack extension, the AE sensor on the surface of the DCB test specimen was attached. AE amplitude was estimated for CFRP-alumina and CFRP composite. And the fracture toughness was evaluated by the stress intensity factor and energy release rate. The results showed that an unstable crack was propagated rapidly in CFRP composite specimen along with the interface, but crack propagation in CFRP-alumina specimen was relatively stable. From results, we show that aluminium oxide powder spreaded uniformly in the interface of the CFRP laminate carried out the role for preventing the sudden crack growth.

Fabrication of Light-weight Ceramic Insulation Materials by Using Oxide Ceramic Fibers for Reusable Thermal Protection Systems (산화물 세라믹섬유를 이용한 재사용 열보호시스템용 경량 세라믹 단열소재의 제조)

  • Seongwon, Kim;Min-Soo, Nam;Yoon-Suk, Oh;Sahn, Nahm;Jaesung, Shin;Hyeonjun, Kim;Bum-Seok, Oh
    • Journal of Powder Materials
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    • v.29 no.6
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    • pp.477-484
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    • 2022
  • Thermal protection systems (TPS) are a group of materials that are indispensable for protecting spacecraft from the aerodynamic heating occurring during entry into an atmosphere. Among candidate materials for TPS, ceramic insulation materials are usually considered for reusable TPS. In this study, ceramic insulation materials, such as alumina enhanced thermal barrier (AETB), are fabricated via typical ceramic processing from ceramic fiber and additives. Mixtures of silica and alumina fibers are used as raw materials, with the addition of B4C to bind fibers together. Reaction-cured glass is also added on top of AETB to induce water-proof functionality or high emissivity. Some issues, such as the elimination of clumps in the AETB, and processing difficulties in the production of reusable surface insulation are reported as well.

Fatigue Crack Growth Behavior of a Magnesium-Based Composite (마그네슘 금속복합재의 피로균열거동해석)

  • Kim, Doo Hwan;Park, Yong Gul;Kim, Sung Hoon;Han, Suk Kyu
    • Journal of Korean Society of Steel Construction
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    • v.9 no.4 s.33
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    • pp.515-521
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    • 1997
  • The effects of heat treatment and fiber orientation on tensile strength and fatigue behavior were studied in a continuously reinforced. magnesium-based composite Following an earlier TEM investigation, specimens were thermally aged to modified the interfacial zone between the alumina fibers and the magnesium alloy matrix. From the tensile experimental results, the ultimate tensile strength of the aged specimens were lower than that of the as-fabricated due to weak fiber-matrix interfacial strength with chemical reaction during the thermal processing. The fatigue crack growth experiments were conducted with specimens having the fiber orientation normal to the crack growth direction (longitudinal) and also specimens with the fibers oriented parallel to the crack growth direction(transverse). A comparison of the fatigue crack growth behavior indicates that aged longitudinal specimens are more resistant to fatigue crack growth the as-fabricated longitudinal specimens. Conversely, as-fabricated transverse specimens are more resistant to fatigue crack growth than aged transverse specimens.

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Properties of Self-hardened Inorganic Coating in the System Alumina-Silica-Calcium Oxide by the Reaction with Alkalies (알칼리 반응에 의한 알루미나-실리카-산화칼슘계 무기질 자기경화 코팅의 특성)

  • Jeon, Chang-Seob;Song, Tea-Woong
    • Journal of the Korean Ceramic Society
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    • v.47 no.5
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    • pp.381-386
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    • 2010
  • Some basic properties of inorganic coatings hardened by the room temperature reaction with alkalies were examined. The coating paste was prepared from the powders in the system $Al_2O_3-SiO_2$-CaO using blast furnace slag, fly ash and amorphous ceramic fiber after mixing with a solution of sodium hydroxide and water glass. The mineralogical and morphological examinations were performed for the coatings prepared at room temperature and after heating to $1200^{\circ}C$ respectively. The binding force of the coating hardened at room temperature was caused by the formation of fairly dense matrix mainly composed of oyelite-containing amorphous phase formed by the reaction between blast furnace slag and alkali solution. At the temperature, fly ash and ceramic fiber was not reacted but imbedded in the binding phase, giving the fluidity to the paste and reinforcing the coating respectively. During heating up to $1200^{\circ}C$, instead of a break in the coating, anorthite and gehlenite was crystallized out by the reaction among the binding phase and unreacted components in ternary system. The crystallization of these minerals revealed to be a reason that the coating maintains dense morphology after heating. The maintenance of binding force after heat treatment is seemed to be also caused by the formation of welldispersed fiber-like mineral phase which is originated from the shape of the amorphous ceramic fiber used as a raw materials.

Fabrication and characterization of boron free E-glass fiber compositions (붕소를 함유하지 않는 E-glass fiber의 제조 및 특성에 대한 연구)

  • Lee, Ji-Sun;Lim, Tae-Young;Lee, Yo-Sep;Lee, Mi-Jai;Hwang, Jonghee;Kim, Jin-Ho;Hyun, Soong-Keun
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.23 no.1
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    • pp.44-50
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    • 2013
  • E-glass fiber is the most widely used glass fiber for reinforced composite materials of aircrafts, automobiles and leisure equipments. But recently researches are being progressed to reduce boric oxide from 8 % to 0 (zero), as is called 'Boron free E-glass', because of increasing material cost, environmental problem, and improving chemical resistance and mechanical properties of E-glass fiber. In this study, we fabricated the bulk glass and fiber glass of 'Boron free E-glass (BF) compositions', and characterized thermal properties and optical properties. 'Boron free E-glass (BF)' was obtained by the melting of mixed batch materials at $1550^{\circ}C$ for 2 hrs with different $Al_2O_3$ compositions 5~10 %. We obtained transparent clear glass with high visible light transmittance value of 81~86 %, and low thermal expansion coefficient of $4.2{\sim}4.9{\times}10^{-6}/^{\circ}C$ and softening point of $907{\sim}928^{\circ}C$. For the chemical resistance test of 'BF' fiber samples, we identified that the higher alumina contents gives the better corrosion resistance of glass fiber.

Analysis of the Formation of Porosity and Segregation in $Al_2O_3/Al$ Composites by Squeeze Infiltration Method (가압함침법에 의한 $Al_2O_3/Al$ 복합재료의 기공 및 편석의 발생에 대한 분석연구)

  • Seo, Young-Ho;Lee, Hyoung-Kook
    • Journal of Korea Foundry Society
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    • v.21 no.3
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    • pp.163-178
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    • 2001
  • The squeeze infiltration process is potentially of considerable industrial importance. The performance enhancements resulting from incorporation of short alumina fiber into aluminum are well documented. These are particularly significant for certain automobile components. Aluminum matrix composite automotive parts, such as diesel engine pistons or engine blocks are produced using squeeze casting apparatus or pressure die-casting apparatus. But the solidification process gets complicated with manufacturing parameters and the factors for porosity formation have not fully understood yet. In this study the formation of porosity during squeeze infiltration has been studied experimentally to achieve an improved understanding of the squeeze infiltration process for manufacture of short-fiber-reinforced components, particularly the mechanism of porosity formation. Al-based MMCs produced under a range of conditions were examined metallographically and the porosity characterised;a kind of matrix, an initial temperature of melt, and a volume fraction of reinforcement. The densimetry and the microscopic image analysis were done to measure the amount of porosity. A correlation between manufacturing parameters and defects was investigated through these.

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