• 대한기계학회논문집A
• /
• 제40권6호
• /
• pp.539-546
• /
• 2016

본 연구에서는 C(T) 시편 측면 홈의 유무에 따른 J-R 곡선의 변화가 유한요소 손상해석의 모델변수 결정에 미치는 영향을 알아보았다. 손상해석은 수정 응력 파괴변형률 모델을 이용하였다. C(T) 시편은 SA508 Gr. 1a 배관재에서 채취하였고 일부에 측면 홈이 가공되었다. 시험은 상온과 원전 운전 온도인 $316^{\circ}C$에서 각각 수행되었으며, 시험 결과 얻은 J-R 곡선을 모사하여 손상모델 변수를 얻었다. 그 결과, 측면 홈의 유무에 따른 J-R 곡선의 변화는 손상모델 변수 결정에 영향을 주지 않음을 확인하였다.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2005년도 추계학술대회 논문집
• /
• pp.247-250
• /
• 2005

The need for improved fuel efficiency, weight reduction has motivated the automotive industry to focus on aluminum alloys as a replacement for steel-based alloy. To cope with the needs for high structural rigidity with low weight, it is forecasted that substantial amount of cast components will be replaced by tubular parts which are mainly manufactured by the extruded aluminum tubes. The extrusion process is utilized to produce tubes and hollow sections. Because there is no weld seam, the circumferential mechanical properties may be uniform and advantageous for hydroforming. However the possibility of the occurrence of a surface defect is very high, especially due to the temperature increase from forming at high pressure when it comes out of the bearing and the roughness of the bearing, which cause the surface defects such as the dies line and pick-up. And when forming a extruded aluminum tube, the free surface of the tube becomes rough with increasing plastic strain. This is well known as orange peel phenomena and has a great effect not only on the surface quality of a product but also on the forming limit. In an attempt to increase the forming limit of the tubular specimen, in the present paper, surface asperities generated during the hydroforming process are polished to eliminate the weak positions of the tube which lead to a localized necking. It is shown that the forming limit of the tube can be considerably improved by simple method of polishing the surface roughness during hydroforming. And also the extent of the crack propagation caused by dies lines generated during the extrusion process is evaluated according to the deformed shape of the tube.

• 대한기계학회논문집A
• /
• 제36권10호
• /
• pp.1235-1239
• /
• 2012

원자력발전소의 원자로압력용기 상부헤드에는 출력제어 및 정지용 제어봉이 통과하는 노즐이 있으며 이 노즐은 상부헤드 노즐과 J 형태의 홈으로서 용접 되어 있다. 최근 외국의 원자력발전소에서 이 용접영역 주변의 노즐 및 용접부에서 일차수응력부식 균열이 발생한 사례가 보고되고 있다. 본 논문에서는 이 용접부의 용접잔류응력과 운전 중에서의 응력상태를 유한요소해석을 이용하여 평가함으로써 고응력 위치를 확인하고 응력관점에서 균열발생 가능성이 높은 지역을 예측하고자 하였다. 해석결과 용접에 의해서 형성된 잔류응력이 수압시험과 운전조건에 의해 다소 변동되기는 하나 응력분포형태는 큰 변화가 없었다. 전반적으로 노즐내면에서는 용접이 시작되는 지점 주변에서 최대 인장응력이 형성되고 노즐외면에서는 용접이 끝나는 지점 주변에서 최대인장응력이 형성되는 것을 확인하였다.

• 한국구조물진단유지관리공학회 논문집
• /
• 제18권1호
• /
• pp.48-58
• /
• 2014

본 연구에서는 1992년 도로교설계기준의 내진설계도입 이전 규정에 따라 설계, 시공된 교각의 축소 모델을 실험체로 제작하여 원형기둥의 변위비에 따른 횡하중을 변위제어 방식으로 입력하여 준정적 방법을 통해 실험을 실시하였다. 연구에 적용한 보강재는 성능을 향상시킨 무기계 합금강인 Helical Bar로써 원형기둥 외부에 보강 후 실내실험을 통하여 파괴거동, 하중-변위 관계, 연성도 평가 및 에너지 평가를 실시하였다. 실험변수로는 위험단면 내에서 나선으로 보강한 보강재의 단면력의 크기와 나선보강의 간격, 보강형태로 두었으며, 준정적 실험을 통해 보강성능의 차이와 효과를 확인하였다. 실험결과 보강대상 부재의 성능에 따라 적절한 보강재의 단면력 크기결정과 보강간격 및 형식의 선정이 필요하며 기계적 보강재뿐만 아니라 고강도 콘크리트 피복으로의 치환으로도 보강성능이 향상됨을 확인할 수 있었다.

• 한국태양에너지학회 논문집
• /
• 제27권4호
• /
• pp.113-120
• /
• 2007

The 5kWt dish solar collector is designed and the preliminary performance test for this is carried out. The diameter of the parabolic dish is 3.2 m, and its focal length is 2 m. It consists of 10 small reflectors which have their own curvatures, and the effective reflecting area is $5.9\;m^2$, and the rim angle of the dish is $43.85^{\circ}$. The reflectivity of reflectors is 0.95, and the thermal capacity of the system is about 5 kW thermal. The aperture diameter of the cylindrical-shape receiver which is made of stainless steel is 100 mm, and the height is 210 mm. A quartz window is installed at the receiver aperture to minimize the convective heat loss and prevent air leakage. In order to increase the heat transfer area, porous materials (nickel-alloy) are inserted into the receiver. Air flows into the upper part of the receiver which is the opposite side of the aperture. After the air flows through the inside of the receiver, that goes out of the receiver through 3 exits which are located near the aperture. The volumetric flow rates of air are varied from 600 to 1200 L/min. The results show that the system efficiency and receiver efficiency increase as the volume flow rate increases.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2009년도 춘계학술대회 논문집
• /
• pp.266-269
• /
• 2009

Iron-based soft magnetic materials are widely used as cores, such as transformer transformers, motors, and generators. Reducing losses generated from soft magnetic materials of these applications results in improving energy conversion efficiency. Recently, the new P/M soft magnetic material realized an energy loss of 68 W/kg with a drive magnetic flux of 1 T, at a frequency of 1 kHz, rivaling general-purpose electromagnetic steel sheet in the low frequency range of 200 Hz to 1 kHz. In this research, the effect of rolling parameters on soft magnetic properties of Fe-based powder cores was investigated. The Fe-based soft magnetic plates were produced by the hot powder rolling process after both pure Fe and Fe-4%Si powders were canned, evacuated, and sealed in Cu can. The soft magnetic properties such as energy loss and coercive power were measured by B-H curve analyzer. The soft magnetic properties of rolled sheets were measured under conditions of a magnetic flux density of 1 T at a frequency of 200 kHz. It was found that rolling reduction ratio is the most effective parameter on reducing both energy loss and coercivity because of increasing aspect ratio with reduction ratio. By increasing aspect ratio from 1 to 9 through hot rolling of pure Fe powder, a significant loss reduction of one-third that of SPS sample was achieved.

• 한국주조공학회지
• /
• 제20권4호
• /
• pp.254-259
• /
• 2000

Metal matrix composites(MMCs) reinforced with hard particles have many potential application in aerospace structures, auto parts, semiconductor package, heat resistant panels, wear resistant materials and so on. In this work, the effect of SiC partioel sizes(50 and 100 ${\mu}m$) and additional elements such as Si, Cu and Ti on the microstructure and the wear property of $Al-5Mg-X(Si,Cu,Ti)/SiC_p$ composites produced by pressureless infiltration method have been investigated using optical microscopy, scanning eletron microcopy(SEM) with EDS(energy dispersive spectrometry), hardness test, X-ray diffractometer(XRD) and wear test. In present study, the sound $Al-5Mg-X(Si,Cu,Ti)/SiC_p$(50 and 100 ${\mu}m$) composites were fabricated by pressureless infiltration method. The $Al-5Mg-0.3Si-O.1Cu-O.1Ti/SiC_p$ composite with $50 {\mu}m$ size of SiC particle has higher hardness and better wear property than any other composite with $100{\mu}m$ size of SiC particle produced by pressureless infiltration method. The hardness and wear property of $Al-5Mg/SiC_p$(50 and 100 ${\mu}m$) composites were enhanced by the addition of Si, Cu and Ti in Al-5%Mg matrix alloy.

• 농업과학연구
• /
• 제43권3호
• /
• pp.441-449
• /
• 2016

Agricultural tractors are designed using the empirical method due to the difficulty of measuring precise load cycles under various working conditions and soil types. Especially, directly drives various tractor implements, the power take off (PTO) gear. Therefore, alternative design methods using gear design software are needed for the optimal design of tractors. The objective of this study is to simulate fatigue life of the PTO gear according to the operating point of the tractor engine. The PTO gear was made with SCr415 alloy steel with carburizing and quenching treatments. The fatigue life of the PTO gear was simulated by using bending and contact stress according to the torque of the load levels. The PTO gear simulation was conducted by the KISSsoft commercial software for gear analysis. Bending and contact stress were calculated by the ISO 6336:2006 Method A and B. The simulation of fatigue life was calculated by the Miner's cumulative damage law. The total fatigue life of tractors can be estimated to 3,420 hours; thus, 3,420 hours of fatigue life were used in the simulation of the PTO gear of tractors. The main simulation results showed that the maximum fatigue life of the PTO gear was infinite fatigue life at maximum engine power. Minimum fatigue life of the PTO gear was 19.61 hours at 70% of the maximum engine power. Fatigue life of the PTO gear changed according to load of tractor. Therefore, tractor work data is needed for optimal design of the PTO gear.

• 대한기계학회논문집A
• /
• 제21권6호
• /
• pp.961-970
• /
• 1997

A numerical method is presented to predict and analyze the shape of a growing billet produced from the "spray forming process" which is a fairly new near-net shape manufacturing process. It is important to understand the mechanism of billet growing because one can obtain a billet with the desired final shape without secondary operations by accurate control of the billet shape, and it can also serve as a base for heat transfer and deformation analysis. The shape of a growing billet is determined by the flow rate of the alloy melt, the mode of nozzle scanning which is due to cam profile, the initial positio of the spray nozzle, scanning angle, and the withdrawal speed of the substrate. In the present study, a theoretical model is first established to predict the shape of the billet and next the effects of the most dominent processing conditions, such as withdrawal speed of the substrate and the cam profile, on the shape of the growing billet are studied. Process conditions are obtained to produce a billet with uniform diameter and flat top surface, and an ASP30 high speed steel billet is manufactured using the same process conditions established from the simulation.imulation.

• 한국재료학회지
• /
• 제25권8호
• /
• pp.386-390
• /
• 2015

Fe-base superalloy powders with $Y_2O_3$ dispersion were prepared by high energy ball milling, followed by spark plasma sintering for consolidation. High-purity elemental powders with different Fe powder sizes of 24 and 50 mm were used for the preparation of $Fe-20Cr-4.5Al-0.5Ti-O.5Y_2O_3$ powder mixtures (wt%). The milling process of the powders was carried out in a horizontal rotary ball mill using a stainless steel vial and balls. The milling times of 1 to 5 h by constant operation (350 rpm, ball-to-powder ratio of 30:1 in weight) or cycle operation (1300 rpm for 4 min and 900 rpm for 1 min, 15:1) were applied. Microstructural observation revealed that the crystalline size of Fe decreased with an increase in milling time by cyclic operation and was about 15 nm after 3 h, forming a FeCr alloy phase. The cyclic operation had an advantage over constant milling in that a smaller-agglomerated structure was obtained. The milled powders were sintered at $1100^{\circ}C$ for 30 min in vacuum. With an increase in milling time, the sintered specimen showed a more homogeneous microstructure. In addition, a homogenous distribution of Y-compound particles in the grain boundary was confirmed by EDX analysis.