• Title/Summary/Keyword: Alkali corrosion

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Effect on Corrosion Characteristics of SS 400 Steel by Alkali Water pH from Electrolysis of City Water (수돗물의 전기분해에 의해서 생성된 알카리수의 pH가 SS 400강의 부식특성에 미치는 영향)

  • Moon, Kyung-Man;Ryoo, Hae-Jeon;Kim, Yun-Hae;Jeong, Jae-Hyun;Baek, Tae-Sil
    • Journal of Ocean Engineering and Technology
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    • v.31 no.3
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    • pp.248-255
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    • 2017
  • Many rivers and seas have been affected by environmental contamination. Therefore, city water supplies often require a high-degree purification treatment to provide safe drinking water. However, in order to achieve a high-degree purification treatment, a large amount of chlorine has to be added to sterilize city drinking water. The added chlorine reacts chemically with water and forms hypochlorous and chlorine ions. The hypochlorous ionizes with hypochlorous ions and hydrogen ions. As a result, the city water contains a large amount of chlorine ion. As such, when city water is used with domestic boilers, many kinds of heat exchangers, and the engines of vehicle and ships, there are often corrosion problems. In this study, alkali water was electrochemically made by electrolysis of city water, and corrosion properties between alkali and city water were investigated with an electrochemical method. Most of the chlorine ions are thought to not be contained in the alkali water because the alkali water is created in the cathodic chamber with an electrolysis process. In other words, the chlorine ion can be mostly removed by its migration from a cathodic chamber to an anodic chamber. Moreover, the alkali water also contains a large amount of hydroxide ion. The alkali water indicated relatively good corrosion resistance compared to the city water and the city water exhibited a local corrosion pattern due to the chlorine ion created by a high-degree purification treatment. In contrast, the alkali water showed a general corrosion pattern. Consequently, alkali water can be used with cooling water to inhibit local corrosion by chlorine ions in domestic boilers, various heat exchangers and the engine of ships and for structural steel in a marine structure.

Surface Treatment Technology for Metal Corrosion Layer Focusing on Copper Alloy

  • Yang, Eun-Hee;Han, Won-Sik;Choi, Kwang-Sun;Lee, Young-Hoon;Ham, Chul-Hee;Hong, Tae-Kee
    • Journal of the Korean Applied Science and Technology
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    • v.31 no.2
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    • pp.176-182
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    • 2014
  • Using alkali treatment solution, neutrality treatment solution and acid treatment solution, the surface corrosion layer of copper plates and bronze plates that have been artificially corroded using HCl, $H_2SO_4$ and $HNO_3$ solutions were removed. In the case of alkali treatment solution, only air oxidation in the form of black tenorite and white cuproous chloride remained without being removed. In the case of using a neutrality treatment solution, a anhydrous type layer of reddish brown cupric chloride remained without being removed, together with this black and white corrosion substance. In the case of using an acid treatment solution, this red corrosion substance also remained, but all of the oxide was removed on the surface of the specimen that was treated by alternatively using alkali treatment solution and acid treatment solution. In the case of this treatment solution with the order of alkali-acid, oxidation no longer proceeded only through the distilled water cleaning process after treatment, thereby showing that oxidation from the cleaning solution no longer proceeded.

The Effect on the Wear-Corrosion Behavior of Ductile Cast Iron in the Various pH Environments (구상흑연주철재의 마멸-부식특성에 미치는 pH의 영향)

  • 임우조;박동기
    • Tribology and Lubricants
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    • v.19 no.1
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    • pp.31-35
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    • 2003
  • This paper reports the studies on the wear-corrosion behavior of ductile cast iron in the various pH environments. In the variety of pH solutions, corrosion and wear-corrosion loss of GCD 600 were investigated. Also, the anodic polarization test of GCD 600 using potentiostat/galvanostat was carried out. And rubbed surface of GCD 60 using scanning electron micrographs after immersion and wear-corrosion test was examined in the environment of various pH values. The main results are as following In alkali zone, the wear-corrosion loss of GCD 600 increases, but corrosion loss decreases. The unevenness and crack of wear-corrosion surface in neutral zone becomes duller than that in alkali zone. As the corrosive environment is acidified, wear-corrosion behavior of GCD 600 with passing immersion time becomes sensitive.

Corrosion of Alumina-Chromia Refractory by Alkali Vapors: 1. Thermodynamic Approach

  • Lee, Kyoung-Ho;Jesse J. Brown Jr
    • The Korean Journal of Ceramics
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    • v.1 no.1
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    • pp.29-34
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    • 1995
  • Theoretical predictions were made for thermodynamically stable phases which formed when alkali(sodium and Potassium) vapors reacted with the 90% $Al_2O_3$-10% $Cr_2O_3$ refractory under coal gasifying atmosphere using the computer program of SOLGASMIX-PV. The calculation results showed that the stable compounds that formed were $X_2O$.$Al_2O_3$ and $X_2O$.$llAl_2O_3$(X=$Na^+$ or $K^+$), depending upon the alkali concentration. The presence of sulfur in gasifying atmospheres did not appear to affect the species of alkali reaction products. Alkali attack at high temperatures is likely to cause serious degradation at the hot face of the refractory, indicating that the alkali concentration is an important factor to affect the degradation of the refroctory.

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Corrosion of Alumina-Chromia Refractories by Alkali Vapors; II. Experimenal Approach

  • Lee, Kyung-Ho;Jesse . Brown Jr
    • The Korean Journal of Ceramics
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    • v.1 no.2
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    • pp.86-90
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    • 1995
  • Theoretical predictions for thermodynamically stable phases which formed when alkali(sodium and potassium) vapors reacted with alumina-chromia refractories under coal gasifying atmosphere were confirmed experimentally using a laboratory-scale coal gasifying reaction system and a commercial alumina-chromia refractory using SEM, XRD, and EDAX. Alkali concentration profiles in the refractory as a function of time were also determined. The results showed that the compounds that formed were $X_2O{\cdot}Al_2O_3, X_2O{\cdot}Cr_2O_3, X_2O{\cdot}5Al_2O_3, X_2O{\cdot}7Al_2O_3, X_2O{\cdot}11Al_2O_3(X=Na^+ \;or\; K^+)$, depending upon the alkali concentration and time of exposure at high temperatures. The presence of sulfur in gasifying atmospheres did not appear to affect the alkali reaction produces. Alkali pentration into the alumina-chromia refractory was deep and the formation of the $Na_2O{\cdot}Al_2O_3/K_2O{\cdot}Al_2O_3$ compunds resulted in the serious deformation of the refractory due to the large volume expansion at the reaction surface. The hot face of the alumina-chromia refractory in service under an alkali environment is prone to failure by alkali attack.

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Development of Fly Ash/slag Cement Using Alkali-activated Reaction(1) - Compressive strength and acid corrosion resistance - (알칼리 활성반응을 이용한 플라이 애쉬/슬래그 시멘트 개발(1) - 압축강도 및 산 저항성 -)

  • Park, Sang-Sook;Kang, Hwa-Young;Han, Kwan-Su
    • Journal of Korean Society of Environmental Engineers
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    • v.29 no.7
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    • pp.801-809
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    • 2007
  • Fly ash and blast furnace slag are an industrial by-product that can be alkali-activated to yield adhesive and cementitious materials, whose production is less energy-intensive and emits less $CO_2$ than ordinary Portland cement manufacture. A laboratory investigation was carried out to evaluate the effect of alkali-activating conditions on compressive strength of fly ash/slag cement and the acid corrosion resistance of this cement. Two alkali activator solution, NaOH and waterglass + NaOH solutions, were used. Waterglass concentration was the factor that gave the highest compressive strength in all tests. The next significant factor was the NaOH concentration, followed by curing temperature. Acid corrosion resistance of FC(fly ash cement) and FSC(fly ash/slag cement), such as sulfuric$(H_2SO_4)$ and hydrochloric acid(HCl), was for better than Portland cement(PC).

A Study on the Characteristics of Pollution Load in Biomass Power Plant with Ammonium Sulfate Injection (황산암모늄 주입시 바이오매스 발전소의 오염부하 특성 연구)

  • Lee, Chang-Yeol;Kim, Sung-Hoo;Chung, Jin-Do
    • Journal of Korea Society of Waste Management
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    • v.35 no.7
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    • pp.640-646
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    • 2018
  • Biomass-fired power plants produce electricity and heat by burning biomass in a boiler. However, one of the most serious problems faced by these plants is severe corrosion. In biomass boilers, corrosion comes from burnt fuels containing alkali, chlorine, and other corrosive substances, causing boiler tube failures, leakages, and shorter lifetimes. To mitigate the problem, various approaches implying the use of additives have been proposed; for example, ammonium sulfate is added to convert the alkali chlorides (mainly KCl) into the less corrosive alkali sulfates. Among these approaches, the high temperature corrosion prevention technology based on ammonium sulfate has few power plants being applied to domestic power plants. This study presents the results obtained during the co-combustion of wood chips and waste in a circulating fluidized bed boiler. The aim was to investigate the characteristics of pollution load in domestic biomass power plants with ammonium sulfate injection. By injecting the ammonium sulfate, the KCl content decreased from 68.9 to 5 ppm and the NOx were reduced by 18.5 ppm, but $SO_2$ and HCl were increased by 93.3 and 68 ppm, respectively.

Corrosion of Refractory in Glass Melts for Plasma Display Panel Substrate (Plasma Display Panel용 기판 유리용융체의 내화물 침식)

  • Kim, Ki-Dong;Jung, Hyun-Su;Kim, Hyo-Kwang
    • Journal of the Korean Ceramic Society
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    • v.44 no.1 s.296
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    • pp.65-69
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    • 2007
  • For self-developed alkali-alkaline earth-silicate and commercial glass melts for plasma display panel substrate, the corrosion behavior of fused casting refractory consisting of $Al_2O_3-ZrO_2-SiO_2$ was examined at the temperature corresponding to $10^2\;dPa{\cdot}s$ of melt viscosity by static finger methode. The corroded refractory specimens showed a typical concave shape due to interfacial convection of melts at their flux line. However, the corrosion thickness by commercial glass melts was $6\sim10$ times comparing to that by the self?developed melts. From the view point of the glass composition and the role of alkaline earth in glass network, it was discussed the effect of alkali/alkaline earth diffusion and temperature on the refractory corrosion.

High Temperature Corrosion Effect of Superheater Materials by Alkali Chlorides (염화알칼리에 의한 과열기 소재의 고온부식 영향)

  • Kim, Beomjong;Jeong, Soohwa;Kim, Hyesoo;Ryu, Changkook;Lee, Uendo
    • Clean Technology
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    • v.24 no.4
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    • pp.339-347
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    • 2018
  • In order to cope with environmental problems and climate change caused by fossil fuels, renewable energy supply is increasing year by year. Currently, waste energy accounts for 60% of renewable energy production. However, waste has a lower calorific value than fossil fuels and contains various harmful substances, which causes serious problems when applied to power generation boilers. In particular, the chlorine in the waste fuel increases slagging and fouling of boiler heat exchangers, leading to a reduction in thermal efficiency and the main cause of high temperature corrosion, lowering facility operation rate and increasing operating cost. In this study, the high temperature corrosion experiments of superheater materials (ASME SA213/ASTM A213 T2, T12 and T22 alloy steel) by alkali chlorides were conducted, and their corrosion characteristics were analyzed by the weight loss method and SEM-EDS. Experiments show that the higher the temperature and chloride content, the more corrosion occurs, and KCl further corrodes the materials compared to NaCl under the same condition. In addition, the higher the chromium content of the material, the better the corrosion resistance to the alkali chlorides.