• Title/Summary/Keyword: Al2024 composite

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Fabrication and Mechanical Properties of TiNi/Al2024 Composites by Hot-Press Method (고온 프레스법에 의한 TiNi/Al2024 복합재료의 제조 및 기계적 특성평가)

  • Son, Yong-Kyu;Bae, Dong-Su;Park, Young-Chul;Lee, Gyu-Chang
    • Transactions of Materials Processing
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    • v.18 no.1
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    • pp.45-51
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    • 2009
  • Shape memory alloy has been used to improve the tensile strength of composite by the occurrence of compressive residual stress in matrix using its shape memory effect. In order to fabricate shape memory alloy composite, TiNi alloy fiber and Al2024 sheets were used as reinforcing material and matrix, respectively. In this study, TiNi/Al2024 shape memory alloy composite was made by using hot press method. In order to investigate bonding condition between TiNi reinforcement and Al matrix, the micro-structure of interface was observed by using optical microscope and diffusion layer of interface was measured by using Electron Probe Micro Analyser. And the mechanical properties of composite with three parameters(volume fraction of fiber, cold rolling amount and test temperature) were obtained by tensile test. The most optimum bonding condition for fabrication the TiNi/Al2024 composite material was obtained as holding for 30min. under the pressure of 60MPa at 793K. The strength of composite material increased considerably with the volume fraction of fiber up to 7.0%. And the tensile strength of this composite increased with the reduction ratio and it also depends on the volume fraction of fiber.

Mechanical Properties of 2024/(Al2O3.SiC)p Composite Reinforced with Al2O3.SiC Particle Prepared by SHS Process (자전연소법으로 제조한 Al2O3.SiC 입자로 보강된2024/(Al2O3.SiC)p 복합재료의 기계적특성)

  • 맹덕영
    • Journal of Powder Materials
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    • v.7 no.1
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    • pp.35-41
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    • 2000
  • Al2O3$.$SiC particle was prepared was prepared by the self-propagting high temperature sYthesis(SHS) process from a mixture of SiO2, Al and C powders, The fabricated Al2O3$.$SiC particle was applied to 2024Al/(Al2O3$.$SiC)pcomposite as a reinforcement. Aluminum matix composites were fabricares by the powder extrusion method using the synthesized Al2O3$.$SiC particle and commercial 2024Al powder. Theoptimum preparation conditions for Al2O3$.$SiC partticle by SHS process were described. The influence of the Al2O3$.$SiC voiume fraction on the mechanical was composite was also discussed. Despite adiabatic temperature was about 2367K, SHs reaction was completed not by itself, but by using pre-heating. Mean particle size of final particle synthesized was 0.73 ${\mu}$m and most of the particle was smaller than 2${\mu}$m. Elastic modulus and tensile strength of the composite increased with increase the volume fraction of reinforcement but, tensile strength depreciated at 30 vol% of reinforcement.

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Experimental Investigation of Mechanical and Tribological Characteristics of Al 2024 Matrix Composite Reinforced by Yttrium Oxide Particles

  • Hamada, Mohanad Lateef;Alwan, Ghazwan Saud;Annaz, Abdulkader Ahmed;Irhayyim, Saif Sabah;Hammood, Hashim Shukur
    • Korean Journal of Materials Research
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    • v.31 no.6
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    • pp.339-344
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    • 2021
  • Composite materials offer distinct and unique properties that are not naturally inherited in the individual materials that make them. One of the most attractive composites to manufacture is the aluminum alloy matrix composite, because it usually combines easiness of availability, light weight, strength, and other favorable properties. In the current work, Powder Metallurgy Method (PMM) is used to prepare Al2024 matrix composites reinforced with different mixing ratios of yttrium oxide (Y2O3) particles. The tests performed on the composites include physical, mechanical, and tribological, as well as microstructure analysis via optical microscope. The results show that the experimental density slightly decreases while the porosity increases when the reinforcement ratio increases within the selected range of 0 ~ 20 wt%. Besides this, the yield strength, tensile strength, and Vickers hardness increase up to a 10 wt% Y2O3 ratio, after which they decline. Moreover, the wear results show that the composite follows the same paradigm for strength and hardness. It is concluded that this composite is ideal for application when higher strength is required from aluminum composites, as well as lighter weight up to certain values of Y2O3 ratio.

Comparison of Fatigue Strength Criteria for TiNi/Al6061-T6 and TiNi/Al2024-T4 Shape Memory Alloy Composite (TiNi/Al6061-T6과 TiNi/Al2024-T4 형상기억복합재료에 대한 피로강도기준의 비교)

  • Jo, Young-Jik;Park, Young-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.2
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    • pp.99-107
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    • 2009
  • This study produced a design curve and fatigue limit for a variation in volume ratio and reduction ratio of TiNi/Al composites. In many cases, stress-life curve does not indicate fatigue limit, so it was presented by probabilistic-stress-life curve. Goodman diagram was used to analyze the fatigue strength of materials with a finite life determined by repeated load and the fatigue strength of endurance limit with an infinite life. The fatigue experiment was conducted using the scenk-type plane bending specimen in same shape. The result of the fatigue test, which had been conducted under consistent stress amplitude, was examined. (i) The optimal condition for TiNi/Al in accordance with hot pressing (ii) Impacts of fatigue limit caused by a variation in reduction ratio and volume ratio of TiNi/Al composites (iii) Probability distribution for fatigue limit of TiNi/Al2024 and TiNi/Al6061.

Interfacial Characteristics of $Al-2024/Al_2O_{3p}$ Composite Fabricated by Rheo-compocasting (Rheo-compocasting법으로 제조된 알루미나 입자강화 Al합금 복합재료의 계면반응)

  • Hyun, Suhk-Jong;Ye, Byung-Joon
    • Journal of Korea Foundry Society
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    • v.13 no.3
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    • pp.285-294
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    • 1993
  • Aluminum alloy 2024 matrix composites reinforced with $Al_2O_3$ particles, were prepared by rheo-compocasting, a process which consists of the incoporation distribution of reinforcement by stirring within a semi-solid alloy. The microstructures and characteristics of the interfaces have been studied using optical microscope and scanning electon microscope in 2024 aluminum alloy composites reinforced with $Al_2O_3$ particles. The main results are as follows: (1) $Al_2O_3$ particles were well distributed in composites by using rheo-compocasting. (2) As the addition of $Al_2O_3$ particle increases, the average dendrite numbers and the hardness were increased. (3) Interaction between $Al_2O_3$ particles and alloy 2024 resulted in the formation of Mg and Cu element rich region around the $Al_2O_3$ particles.

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A Study on Fatigue Crack Retardation Using NDT Test in a Hybrid Composite Material Reinforced with a CFRP (CFRP로 보강한 하이브리드 복합재료의 비파괴검사법을 이용한 피로균열 지연의 연구)

  • 윤한기;박원조;허정원
    • Composites Research
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    • v.12 no.3
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    • pp.1-7
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    • 1999
  • New hybrid composite material CPAL(Carbon Patched ALuminum alloy), an Al2024-T3 plate doubleside reinforced with carbon/epoxy laminates were made. Fatigue crack growth tests were carried out at R=0.2, 0.5 in the CPAL specimens. The retardation mechanism and behavior of fatigue crack growth were examined basing on investigation of the crack and the delamination using a X-Ray and a ultrasonic C-Scan. The fatigue crack growth rates of CPAL specimens were remarkedly retarded compared to that of the Al2024-T3 specimen. The retardations amounts of the fatigue crack growth rates get higher in $0^{\circ}$/$90^{\circ}$ CPAL specimen than in $\pm$$45^{\circ}$ CPAL specimen, and get higher at R=0.2 than at R=0.5. The retardation of fatigue crack growth rates in CPAL specimen was generated by the crack bridging mechanism, that is the behavior that the fibers in CFRP layers decrease the COD in the Al2024-T3 plate.

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Fabrication of SiCp/Al Alloy Composites by In-situ Vacuum Hot Press Process (In-situ Vacuum Hot Press 공정을 이용한 SiCp/Al 복합재료의 제조)

  • Choe, Se-Won;Hong, Seong-Gil;Kim, Yeong-Man;Jang, Si-Yeong;Gang, Chang-Seok
    • Korean Journal of Materials Research
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    • v.11 no.7
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    • pp.590-598
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    • 2001
  • SiCp/pure Al and SiCp/2024Al MMCs were fabricated by in-situ VHP process designed specially just in this study which is composed of the vacuum hot press at range from R.T. to $500^{\circ}C$ and the continuous extrusion without canning process at $520^{\circ}C$. It was investigated the effect of SiC particle size, volume fraction and extrusion ratio on the tensile properties and micro structure in auf composites. In case of the 10:1 extrusion ratio, but SiCp/pure Al and SiCp/2024Al composites were shown a sound appearance and a good micro structure without crack of SiCp as well as uniform distribution of SiCp. However, in case of the 16:1 extrusion ratio, the number of cracked SiC particles more than increased in a higher volume fraction composite and 2024Al matrix composite compared with pure Al matrix one. The tensile strength of the composites reinforced smaller SiCp was higher than that of the bigger SiCp reinforced in same volume fraction and extrusion ratio.

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Statistical Properties for Tensile strength of Composite Materials Patched with AFRP on 2024-T3 Aluminum Alloy plate (Al 2024-T3 판에 AFRP를 접착한 복합재료의 인장강도에 대한 통계적 특성)

  • Yun, Han-Gi;An, Won-Gi;Heo, Seon-Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.7 s.178
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    • pp.1810-1816
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    • 2000
  • A hybrid composite APAL(Aramid Patched Aluminum alloy) , consisting of Al 2024-T3 aluminum alloy plate sandwiched between two aramid/epoxy laminates, was developed. The characteristics of tensile s trength were investigated and statistical properties of tensile strength were studied in terms of Weibull distribution probability with number of AFRP laminates. The tensile strength of APAL was inproportional to number of AFRP laminates and followed the two-parametic Weibull distribution.

Phase Identification of the Interfacial Reaction Product of $SiC_p/Al$ Composite Using Convergent Beam Electron Diffraction Technique (수렴성 빔 전자회절법을 이용한 $SiC_p/Al$ 복합재에서의 계면 생성물의 상분석)

  • Lee, Jung-Ill;Lee, Jae-Chul;Suk, Hyun-Kwang;Lee, Ho-In
    • Applied Microscopy
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    • v.26 no.1
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    • pp.95-104
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    • 1996
  • A comprehensive methodology to characterize the interfacial reaction products of $SiC_p/2024$ Al composites is introduced on the basis of the experimental results obtained using XRD, SEM and TEM. XRD performed on the electrochemically extracted $SiC_p$ and bulk $SiC_p/2024$ Al composite have shown that the interfacial reaction products consist of $Al_{4}C_3$ having hexagonal crystallographic structure, pure eutectic Si having diamond cubic crystallographic structure, and $CuAl_2$, having tetragonal crystalloraphic structure, respectively. According to the images observed by SEM, $Al_{4}C_3$, which has been reported to have needle shape, has a hexagonal platelet-shape and eutectic Si is found to have a dendritic shape. In addition eutectic $CuAl_2$, was observed to form near interface and/or along the grain boundaries. In order to confirm the results obtained by XRD, the primitive cell volume and reciprocal lattice height of such interfacial reaction products were calculated using the data obtained from convergent beam electron diffraction (CBED) patterns, and then compared with theoretical values.

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Transient dynamic analysis of sandwich beam subjected to thermal and pulse load

  • Layla M. Nassir;Mouayed H.Z. Al-Toki;Nadhim M. Faleh;Hussein Alwan Khudhair;Mamoon A.A. Al-Jaafari;Raad M. Fenjan
    • Steel and Composite Structures
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    • v.51 no.1
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    • pp.1-8
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    • 2024
  • Transient dynamic behavior of a sandwich beam under thermal and impulsive loads has been researched in the context of higher-order beam theory. The impulse load of blast type has been enforced on the top exponent of the sandwich beam while it is in a thermal environment. The core of the sandwich beam is cellular with auxetic rectangular pattern, whereas the layers have been built with the incorporation of graphene oxide powder (GOP) and are micromechanically introduced through Halpin-Tsai formulization. Governing equations for the sandwich beam have been solved through inverse Laplace transform style for obtaining the dynamical deflections. The connection of beam deflections on temperature variability, GOP quantity, pulse load situation and core relative density has been surveyed in detail.