• Title/Summary/Keyword: Al-Mg-Zn alloy

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Galvanic Anode Charactristics of Grounding Cell Design for Corrosion Protection of Pipings (배관 방식용 접지전지 설계를 위한 유전양극의 특성에 관한 연구)

  • 임우조
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.19 no.1
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    • pp.57-62
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    • 1983
  • The galvanic anodes have three kinds of Zn alloy anode, Al alloy anode and Mg alloy anode, which are widely used in cathodic protection for all metal structures in water or under ground. This paper to be used for designing of the grounding cell has reached the following conclusion as the results of an experimental study on the characteristics of such galvanic anodes for corrosion protection of pipings: 1) Zn alloy anode was the best when the specific resistance of the environment was bellow 1000 $\Omega$.cm, and when above 1000 $\Omega$.cm, Mg alloy anode to be used for designing of the grounding cell was the best. 2) Al alloy anode was better than Mg alloy anode for grounding cell when the specific resistance was bellow 500 $\Omega$.cm, but the Al alloy anode in all the environments reduced the characteristics of galvanic anode to the lower grade than those of Zn alloy anode. 3) Each impressed voltage (E) of the anodes at which drainage current density ($\rho$) begins rapidly increasing is quantitatively presented as follows: \circled1 E sub(Zn)=log (4.9465/$\rho$super(0.0639))+11$\times$10 super(-6)$\rho$super(0.8923i) \circled2 E sub(Al)=log (4.9306/$\rho$super(0.0525))+13$\times$10 super(-6)$\rho$super(0.9314i) \circled3 E sub(Mg)= log (3.7086/$\rho$super(0.0988))+181$\times$10 super(-6)$\rho$super(0.5406i) 4) The empirical equations between the drainage current density (i) and impressed environment are modeled as the following type. logi=g+root(n.E+r)(g,n,r; constants)

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The Influence of Alloy Composition on the Hot Tear Susceptibility of the Al-Zn-Mg-Cu Alloy System (Al-Zn-Mg-Cu계 알루미늄 합금의 열간 균열 특성에 미치는 합금조성의 영향)

  • Kim, Jee-Hun;Jo, Jae-Sub;Sim, Woo-Jeong;Im, Hang-Joon
    • Korean Journal of Metals and Materials
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    • v.50 no.9
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    • pp.669-675
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    • 2012
  • Hot tearing was the most significant casting defect when the castability evaluation of the Al-Zn-Mg-Cu alloy system was conducted. It was related to the solidification range of the alloy. Therefore, the hot tear susceptibility of the AA7075 alloy, whose solidification range is the widest, was evaluated. The hot tear susceptibility was evaluated by using a mold for a hot tearing test designed to create the condition for the occurrence of hot tear in 8 steps. According to the tearing location and shape, a hot tear susceptibility index (HTS) score was measured. The solidification range of each alloy and hot tear susceptibility was compared and thereafter the microstructure of a near tear defect was observed. As a result, the HTS of the AA7075 alloy was found to be 67. Also, the HTS in relation to a change in Zn, Mg, Cu composition showed a difference of about 6-11% compared to the AA7075 alloy.

Effects of Alloying Elements on the Properties and Aging Hardening of Al-5%Mg Based Casting Alloys (Al-5%Mg계 주조합금의 물성 및 시효경화특성에 미치는 합금원소의 영향)

  • Kim, Jeong-Min;Park, Joon-Sik;Cho, Jae-Ik;Kim, Hyun-Gil
    • Journal of Korea Foundry Society
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    • v.30 no.1
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    • pp.29-33
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    • 2010
  • The microstructure of Al-5%Mg based alloy mainly consists of aluminum matrix with a small amount of AlMn phase. The addition of Sc or Zn to the base alloy significantly improved the as-cast tensile strength, while the addition of Fe deteriorated both strength and ductility. Although the Al-5%Mg based alloy was not heat-treatable, aging hardening could be observed in the case that Sc or Zn was added to the base alloy. TEM analysis showed that very fine AlSc or AlMgZn precipitates were formed after T6 heat treatment, resulting in enhanced strength. The corrosion resistance measured as corrosion potential was found to decrease a little by adding Zn, whereas other alloying elements were not clearly influential.

The Effect of Mg, Zn, Si wt(%) on the Extrudability of 7xxx Al Alloy (Mg, Zn, Si 성분이 7xxx 계 알루미늄 합금의 압출성에 미치는 영향)

  • Ham, Hyun-Wook;Kim, Byung-Min;Cho, Hoon;Cho, Hyung-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.11
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    • pp.148-157
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    • 1999
  • The objective of this study is to investigate the effect of three main chemical compositions(Mg, Zn, Si) on extrudability of 7xxx Al alloy with high tensile strength. A few Al alloys based on 7xxx alloys were metal mold cast with various weight*%) of Mg 0.3-1.2%, Zn 5.0-8.0% and Si 0.4-0.7%, to envestigate the effects of extrudability, as well as mechanical properties. To measure the extrudability of cast billets, maximum extrusion pressure and surface temperature at die exit before tearing occurs were obtained by experiment and simulation of thermo-viscoplastic F.E.M. Also the yield and tensile strength of extruded products were tested.

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High Temperature Deformation Behavior of Al-Zn-Mg-Based New Alloy Using a Dynamic Material Model

  • Jang, Bong Jung;Park, Hyun Soon;Kim, Mok-Soon
    • Metals and materials international
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    • v.24 no.6
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    • pp.1249-1255
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    • 2018
  • High temperature compression tests for newly developed Al-Zn-Mg alloy were carried out to investigate its hot deformation behavior and obtain deformation processing maps. In the compression tests, cylindrical specimens were deformed at high temperatures ($300-500^{\circ}C$) and strain rates of 0.001-1/s. Using the true stress-true strain curves obtained from the compression tests, processing maps were constructed by evaluating the power dissipation efficiency map and flow instability map. The processing map can be divided into three areas according to the microstructures of the deformed specimens: instability area with flow localization, instability area with mixed grains, and stable area with homogeneous grains resulting from continuous dynamic recrystallization (CDRX). The results suggest that the optimal processing conditions for the Al-Zn-Mg alloy are $450^{\circ}C$ and a strain rate of 0.001/s, having a stable area with homogeneous grains resulting from CDRX.

High Temperature Deformation Behavior of Sc Added Al-7.7wt%Zn-2.0wt%Mg-1.9wt%Cu Alloy (Sc을 첨가한 Al-7.7wt%Zn-2.0wt%Mg-1.9wt%Cu합금의 고온 변형거동)

  • Woo, Kee-Do;Ryu, Yong-Seok;Kim, Sug-Won;Deliang Zhang
    • Korean Journal of Materials Research
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    • v.13 no.12
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    • pp.819-824
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    • 2003
  • The Al-7.7Zn-2.0Mg-1.9Cu-0.1Zr-0.1Sc alloy exhibited excellent elongation by the new thermomechanical treatment (TMT) process; solution treatment and furnace cooling\longrightarrowhot and cold rolling and then annealing for short time. Tensile test at high temperature from 430 to $500^{\circ}C$ has been performed with various strain rates using for the Al-7.7Zn-2.0Mg-1.9Cu-0.1Zr-0.1Sc alloy obtained by the TMT process. The elongation of the Al-7.7Zn-2.0Mg-1.9Cu-0.1Zr-0.1Sc was 550% tensile tested at $470^{\circ}C$ temperature and 2.2 $\times$ $10^{-3}$ $s^{-1}$ strain rate. The m value of Al-7.7Zn-2.0Mg-1.9Cu-0.1Zr-0.1Sc alloy deformed 85% increased from 0.33 to 0.46 with increasing total elongation. This new TMT process was very simple and easy to make the sheets in the company.

Effect of Aging Treatment on the Microstructures and Mechanical Properties of 7N01 Aluminium Alloy (7N01 Al 합금의 미세조직 및 기계적 성질에 미치는 시효처리의 영향)

  • Hwang, Youn-Gu;Kang, Min-Chul;Kang, Jung-Youn;Kim, In-Bae
    • Journal of the Korean Society for Heat Treatment
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    • v.13 no.2
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    • pp.103-107
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    • 2000
  • Effect of aging treatment on the microstructures and mechanical properties of 7N01 Al alloy was investigated by differential scanning calorimetry, transmission electron microscopy, microhardness measurement and tensile test. Maximum hardness(125.7Hv) and tensile strength(447.3MPa) were obtained from the specimen aged at $120^{\circ}C$ for 32hrs. The major precipitation hardening phase was confirmed as coherent $MgZn_2({\eta}^{\prime})$ phase. Microhardness changes after peakaged condition showed very large decrease upon increased aging time. This result was attributed to the high transformation rate from coherent ${\eta}^{\prime}$ to incoherent ${\eta}$. It was found that the precipitation sequence of 7N01 Al alloy was GP zone${\rightarrow}$metastable spherical hcp $MgZn_2({\eta}^{\prime}){\rightarrow}$ equilibrium rodlike hcp $MgZn_2({\eta})$.

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Effects of Zn Content on Microstructure and Hardness of Discontinuous Precipitates Formed in Mg-8%Al-X%Zn Alloys Subjected to Continuous Cooling after Solution Treatment (용체화처리 후 연속 냉각한 Mg-8%Al-X%Zn 합금에서 생성된 불연속 석출물의 미세조직과 경도에 미치는 Zn 함량의 영향)

  • Joong-Hwan Jun
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.4
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    • pp.223-229
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    • 2023
  • This work was intended to investigate the effects of Zn content on microstructure and hardness of discontinuous precipitates (DPs) produced by continuous cooling (CC) in Mg-8%Al-X%Zn alloys with 0%, 0.5% and 1% of Zn contents (wt%). The DPs in the alloys possessed a wide range of (α+β) interlamellar spacings, which is attributed to the different transformation temperatures during CC. The higher Zn content resulted in the lower level of interlamellar spacings of the DPs, along with thinner and larger volume fraction of β phase layer in the DPs. It is noted that the DPs in the alloy with higher Zn content exhibited higher hardness, and that the ratio of increase in hardness of the DPs to that of the as-cast state was also increased with increasing Zn content. The reason was discussed on the basis of microstructural differences of the DPs in the Mg-8%Al-X%Zn alloys.

Effect of Zn Addition on Corrosion Behavior of Mg-8%Al Casting Alloy (Mg-8%Al 주조 합금의 부식 거동에 미치는 Zn 첨가의 영향)

  • Hwang, In-Je;Moon, Jung-Hyun;Jun, Joong-Hwan;Kim, Young-Jig
    • Journal of Korea Foundry Society
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    • v.35 no.3
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    • pp.53-61
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    • 2015
  • Effects of Zn addition on the microstructure and corrosion behavior of Mg-8%Al-(0-1)%Zn casting alloys were investigated. With increasing Zn content, the amount of ${\beta}(Mg_{17}Al_{12})$ phase increased, while ${\alpha}$-(Mg) dendritic cell size became reduced. The corrosion rate decreased continuously with the increase in the Zn content. The evaluation of the microstructural evolution indicates that the improved barrier effect of ${\beta}$ particles formed more continuously along the dendritic cell boundaries and the incorporation of more ZnO into the surface corrosion product, by which the absorption of $Cl^-$ ions is impeded, are responsible for the better corrosion resistance in relation to the Zn addition.

Stress Corrosion Cracking of High Strength Al-Zn-Mg-Cu Aluminum Alloy with Different Compositions (고강도 Al-Zn-Mg-Cu 합금에서 조성에 따른 응력부식균열 특성)

  • Kim, Jun-Tak;Kim, Sang-Ho
    • Journal of the Korean institute of surface engineering
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    • v.41 no.3
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    • pp.109-113
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    • 2008
  • High strength 7xxx series Al-Zn-Mg alloy have been investigated for using light weight automotive parts especially for bump back beam. The composition of commercial 7xxx aluminum has the Zn/Mg ratio about 3 and Cu over 2 wt%, but this composition isn't adequate for appling to automotive bump back beam due to its high resistance to extrusion and bad weldability. In this study the Zn/Mg ratio was increased for better extrusion and Cu content was reduced for better welding. With this new composition we investigated the effect of composition on the resistivity against stress corrosion cracking. As the Zn/Mg ratio is increased fracture energy obtained by slow strain rate test was decreased, which means degradation of SCC resistance. While the fracture energy was increased with Cu contents although it is below 1%, which means improvement of SCC resistance. These effects of composition change on the SCC resistivity were identified by observing the fracture surface and crack propagation.