• Title/Summary/Keyword: Al-Cu alloys

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Effects of Natural Convection on Macrosegregation of Directionally Solidified Off-Eutectic Composites (공정복합재료의 일방향응고시 용질편석에 미치는 자연대류의 영향)

  • Kim, Gi-Bae;Yun, Ui-Park
    • Korean Journal of Materials Research
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    • v.5 no.1
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    • pp.123-131
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    • 1995
  • Natural convection in bridgman growth and it's effect on macrosegregation in unidirectionally solidified off-eutectic alloys were examined in this study. AlCu off-eutectic alloys(27.5wt% ~35. 6wt% ) were solidified upward or downward for producing a different natural convection and then Cu concentrations of off-eutectic composites were measured as a function of solidified fraction. Solutal and temperature distributions ahead of the solid/liquid interface were measured on quenched specimen. When hypo-utectic AlCu alloys are directionally solidified with downward growth, considerable macrosegregation occurs due to flow induced by thermal and solutal convection in melt. Soultal convection affects the macrosegregation of hyper-eutectic AlCu alloys more severely than thermal convection. Solute composition at solid/liquid interface of offkutectic composites was eutectic and also temperature was near eutectic point without large undercooling.

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MAGNETIC PROPERTIES OF Fe-Al-B-Zr-Cu ALLOYS WITH FINE NANOCRYSTALLINE STRUCTURE

  • Kim, K.J.;Park, J.Y.;Kim, K.Y.;Noh, T.H.;Kang, I.K.
    • Journal of the Korean Magnetics Society
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    • v.5 no.5
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    • pp.491-495
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    • 1995
  • The crystallization behaviors and magnetic properties for $Fe_{81-x}Al_{4}B_{10}Zr_{5}Cu_{x}$ (x=0, 1, 2 at%) alloys is investigated. By the addition of 1~2 Cu, the temperature range, where a single bcc phase exists, expands largely over 200 K and the grain size of bcc phase represents to less than 10 nm. For the optimally annealed Cu-added alloys, the high $\mu_{e}$ (1 kHz) above 20000 combined with the high $B_{10}$ of about 1.4 T is obtained in nanocrystalline state. The low core loss of 95.8 W/kg at 0.1 T and 100 kHz is confirmed for the nanocrystalline $Fe_{80}Al_{4}B_{10}Zr_{5}Cu_{1}$ alloy.

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Microstructural Change and Magnetic Properties of Nanocrystalline Fe-Si-B-Nb-Cu Based Alloys Containing Minor Elements

  • Nam, Seul-Ki;Moon, Sun-Gyu;Sohn, Keun Yong;Park, Won-Wook
    • Journal of Magnetics
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    • v.19 no.4
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    • pp.327-332
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    • 2014
  • The effect of minor element additions (Ca, Al) on microstructural change and magnetic properties of Fe-Nb-Cu-Si-B alloy has been investigated, in this paper. The Fe-Si-B-Nb-Cu(-Ca-Al) alloys were prepared by arc melting in argon gas atmosphere. The alloy ribbons were fabricated by melt-spinning, and heat-treated under a nitrogen atmosphere at $520-570^{\circ}C$ for 1 h. The soft magnetic properties of the ribbon core were analyzed using the AC B-H meter. A differential scanning calorimetry (DSC) was used to examine the crystallization behavior of the amorphous alloy ribbon. The microstructure was observed by X-ray diffraction (XRD), transmission electron microscope (TEM) and scanning electron microscope (SEM). The addition of Ca increased the electrical resistivity to reduce the eddy current loss. And the addition of Al decreased the intrinsic magnetocrystalline anisotropy $K_1$ resulting in the increased permeability. The reduction in the size of the ${\alpha}$-Fe precipitates was observed in the alloys containing of Ca and Al. Based on the results, it can be concluded that the additions of Ca and Al notably improved the soft magnetic properties such as permeability, coercivity and core loss in the Fe-Nb-Cu-Si-B base nanocrystalline alloys.

A Study on the Manufacturing of Hypereutectic Al-Si Alloy Modifier by Mechanical Alloying Process and its Modification Effects (기계적합금화법에 의한 과공정 Al-Si 합금 미세화제 개발 및 개량효과에 관한 연구)

  • Park, Jae-Young;Lee, Jae-Sang;Ra, Hyung-Yong
    • Journal of Korea Foundry Society
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    • v.15 no.4
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    • pp.416-421
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    • 1995
  • Recently Al-Cu-P alloys are used to refine primary Si of hypereutectic Al-Si alloys. Because it has inside AlP compound that acts as nucleation site in the melt, Al-Cu-P alloy has good refinement effect in lower holding temperature and after shoter holding times. In this study Al-Cu-P refinement agent was made by mechanical alloying method. When Al-13.5wt%Cu-1.5wt%P was alloyed mechanically for 30hr in Ar atmosphere by high energy ball mill, it had the refinement effect that showed primary Si size of about $30{\mu}m$ in Al-20wt%Si at $760^{\circ}C$, treated for 15min.

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Fabrication and Evaluation of the Al-STS-Cu Functionally Graded Materials (알루미늄-스테인레스스틸-구리 경사기능재료의 제조 및 특성평가)

  • Kwangjae Park;Dasom Kim;Hansang Kwon
    • Composites Research
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    • v.36 no.4
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    • pp.241-245
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    • 2023
  • Aluminum (Al) and copper(Cu) are non-ferrous alloys with excellent electrical and thermal conductivity but have relatively lower mechanical properties than iron alloys. Stainless steel(STS), an iron alloy, is a high-strength industrial material due to its excellent mechanical properties and corrosion resistance compared to non-ferrous Al and Cu. In this research combined Al, Cu, and STS to fabricate as a functionally graded material (FGM) through a powder metallurgical process. The produced FGM exhibited lightweight and excellent surface hardness compared to copper and iron alloys and also showed higher thermal conductivity than single Al and STS materials.

Effects of Asymmetric Rolling and Aging Sequence on Microstructure and Mechanical Properties of Al-Zn-Mg-Cu Aluminum Alloys (비대칭 압연과 시효 시퀀스가 Al-Zn-Mg-Cu합금의 미세조직과 기계적 특성에 미치는 영향)

  • Minkyung Jeong;Jongbeom Lee;Su Hyeon Kim;Jun Hyun Han
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.5
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    • pp.285-297
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    • 2023
  • The effects of aging treatment sequence, specifically pre-aging and post-aging, on the microstructure and mechanical properties of Al-Zn-Mg-Cu aluminum alloys has been studied in comparison to symmetrically rolled specimens. In symmetrically rolled specimens, a straight-band precipitation distribution was observed, whereas asymmetrically rolled specimens exhibited a curved-band microstructure of fine precipitates. Notably, the asymmetrically rolled specimens displayed higher strengths. In the case of post-aging, the aging process occurred after rolling, and the dislocations generated during rolling acted as nucleation sites for precipitates during aging. This resulted in the formation of fine precipitates, contributing to improved mechanical properties compared to symmetric rolling. To enhance strength of the Al-Zn-Mg-Cu aluminum alloys, asymmetric rolling proves to be more effective than symmetric rolling, with post-aging showing greater efficacy than pre-aging.

A Study on the Electrochemical Characteristics of Al-Si Casting Alloys in NaCl Solution (NaCl 수용액에서 Al-Si계 주조용 합금의 전기화학적 특성 연구)

  • Woo, Sang-Hyun;Son, Young-Jin;Lee, Byung-Woo
    • Journal of Power System Engineering
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    • v.18 no.6
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    • pp.29-33
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    • 2014
  • The electrochemical characteristics of Al-Si casting alloys (Al-10%Si, Al-9%Si, Al-7%Si) in 3.5% NaCl solution at room temperature was studied using potentiodynamic techniques. The electrochemical values of corrosion potential($E_c$), corrosion current density($I_c$) and corrosion rate(mpy) were examined. The Al-Si alloys had several compounds such as $Mg_2Si$, ${\pi}$-$Al_8Si_6Mg_2Fe$ and $Al_2CuMg$ which could affect corrosion resistance significantly. The potentiodynamic polarization curve exhibited typical active behavior in anodic polarization curve. The major corrosion mechansim for the Al-Si alloys were pitting and grain boundary corrosion. As increasing Si and Cu contents, their corrosion resistance was decreased.

The Changes of the Shape and Particle Size Distribution of δ' Phase on Ageing in Al-Li-( Cu, Zr) Alloys (Al-Li-( Cu, Zr) 합금에서 시효에 따른 δ' 상의 형상 및 입자크기분포의 변화)

  • Woo, K.D.;Cho, H.K.
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.2
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    • pp.96-102
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    • 1994
  • The present work was aimed to examine the changes of the shape and particle size distribution(PSD) of ${\delta}^{\prime}$ particles on ageing in Al-Li-(Cu, Zr) alloys which had low density, high specific strength and stiffness, Increasing ageing time and temperature resulted in particles whose aspect ratio tended toward 1. The aspect ratio of ${\delta}^{\prime}$ particles was not dependent upon the ageing temperature and time in Al-Li-Cu alloy but was dependent upon them in Al-Li-Zr alloy. The PSD of ${\delta}^{\prime}$ particles in Al-Li-Zr alloy skewed to the right hand compared with that in Al-Li-Cu alloy, because $Al_3Zr$ phase in Al-Li-Zr alloy formed before ageing promoted the precipitation and growth of ${\delta}^{\prime}$ phase. Therefore, the PSD of the ${\delta}^{\prime}$ particles was found to be affected by the presence of $Al_3Zr$ particles. The growth rate of ${\delta}^{\prime}$ phase was not affected by the existence of the third transition phase $T_1$ formed by the addition of Cu in Al-Li alloy but was affected by the existence of $Al_3Zr$ formed by the addition of Zr in Al-Li alloy.

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Influences of Precipitation of Secondary Phase by Heat Treatment on Thermal Properties of Al-4.5%Cu Alloy (열처리에 따른 제2상 석출이 Al-4.5%Cu 합금의 열 물성에 미치는 영향)

  • Choi, Se-Weon
    • Korean Journal of Materials Research
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    • v.30 no.8
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    • pp.435-440
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    • 2020
  • The relationship between the precipitation of secondary phase and the thermal properties of Al-4.5%Cu alloy (in wt.%) after various heat treatments has been studied. Solid solution treatment of alloy was performed at 808 K for 6 hours, followed by warm water quenching; then, the samples were aged in air at 473 K for different times. The thermal diffusivity of the Al-4.5%Cu alloy changed with the heat treatment conditions of the alloy at temperatures below 523 K. The as-quenched specimen had the lowest thermal diffusivity, and as the artificial aging time increased, the thermal diffusivity of the specimen increased in the temperature range between 298 and 523 K. For the specimen aged for five hours, the thermal conductivity was 12% higher than that of the as-quenched specimens at 298 K. It is confirmed that the thermal diffusivity and thermal conductivity of the Al-4.5%Cu alloy significantly depend on their thermal history at temperatures below 523 K. The precipitation and dissolution of the Al2Cu phase were confirmed via DSC for the alloys, and the formation of coefficient of thermal expansion peaks in TMA was caused by precipitation. The precipitation of supersaturated solid solution of Al-4.5%Cu alloys had an additional linear expansion of ≈ 0.05 % at 643 K during thermal expansion measurement.

The Effects of Solution Heat Treatment and Aging Treatment on the Electrical Conductivity and Hardness of Cu-Cr Alloys (크롬동합금의 도전율과 경도에 미치는 용체화처리와 시효처리의 영향)

  • Kim, Shin Woo
    • Journal of the Korean Society for Heat Treatment
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    • v.15 no.1
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    • pp.21-24
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    • 2002
  • The electrode materials for welding machine in automobile industry such as Cu-Cr, Cu-Zr and Cu-$Al_2O_3$ require the high electrical conductivity and the proper hardness. Therefore the effects of solution heat treatment and aging treatment on the electrical conductivity and hardness of Cu-0.8wt%Cr and Cu-1.2wt%Cr alloys have been investigated. Cu-0.8wt%Cr alloy showed the higher electrical conductivity and hardness than Cu-1.2wt%Cr alloy and both alloys showed the better electrical conductivity at $930^{\circ}C$ among 930, 980 and $1030^{\circ}C$ solution heat treatment temperatures. The electrical conductivity and hardness in both alloys were not affected by aging treatment but remarkably affected by solution heat treatment temperature. The final drawing process reduced electrical conductivity and increased hardness more in Cu-1.2wt%Cr alloy.