• Title/Summary/Keyword: Al pipe

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Comparative Evaluation on the Corrosion Resistance of Galvalume and Galvanized Steel Pipe (갈바륨 강관과 용융아연도금 강관의 내식성 비교 평가)

  • Choe, In-Hye;Park, Jun-Mu;Lee, Chan-Sik;Mun, Gyeong-Man;Lee, Myeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2016.11a
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    • pp.163-163
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    • 2016
  • 아연계 도금 강판은 우수한 내식성을 가지며 특히 아연의 희생방식기구에 의해 철의 부식을 억제하므로 선박, 건축자재, 전자기기 및 자동차 등 다양한 분야에서 그 수요와 사용범위가 증가하고 있다. 또한 도금 조성비 변화 및 다양한 표면처리 방법을 통해 가혹한 환경에서의 우수한 내식성에 대한 연구가 활발히 진행되고 있다. 그 중 갈바륨(Galvalume)은 55%의 알루미늄(Al)과 45%의 아연(Zn)으로 되어 있으며, 아연의 장점인 희생방식성과 내알카리성, 알루미늄의 장점인 내구성과 내열성, 내산성을 이상적으로 결합시킨 알루미늄(Al)-아연(Zn) 고내식 합금용융도금강판이다. 본 연구에서는 갈바륨 소재를 여러 산업현장에서 강관 형태로 사용할 경우의 내식성을 파악하기 위해 갈바륨 강관과 기존에 사용되고 있는 용융도금재인 용융아연도금 강관을 비교하며 실험을 진행하였다. 냉간압연강관에 용융아연도금 약 $25{\mu}m$, 갈바륨 약 $20{\mu}m$ 두께로 제작된 강관을 사용하였으며 제작된 도금층 표면 모폴로지는 SEM을 통해 관찰하였고, XRD 분석을 통해 결정 구조를 확인하였다. 또한 5% 염수분무 환경 중 노출시험(Salt spray test), 3% NaCl 용액에서의 자연침지 시험 및 3% NaCl 용액 중 전기화학적 양극분극 시험을 진행하여 평가하였다. 5% NaCl 환경에서의 염수분무 시험 결과 용융아연도금의 경우 단면에서는 90시간, 표면에서는 260시간 경과 후 적청이 발생하였다. 반면, 갈바륨의 경우에는 단면에서 210시간 경과 후에 적청이 발생하였고, 표면의 경우에는 900시간 이상에서도 적청이 발생하지 않았다. 이 결과를 통해 용융아연도금에 비해 갈바륨 도금의 내식성이 단면에서는 3배, 표면에서는 4~5배 이상 향상된 것으로 확인되었다. 또한 3% NaCl 용액 중 자연침지 시험 결과 용융아연도금 강관 표면은 24시간 경과 후 열화부를 중심으로 흑변하는 것을 확인할 수 있었으나 갈바륨의 경우에는 900시간 이상 실험이 진행되는 동안 No Scribe 및 Scribe 시편 모두 외관상 변화가 거의 없었다. 단면의 경우, 용융아연도금 시편은 900시간 이상 실험이 진행되는 동안 외관상 변화가 없었으며, 갈바륨 시편의 경우 300시간 경과 하면서 흰색의 아연 부식생성물이 나타났으나 900시간 이후로도 적청은 발생하지 않았다. 자연전위 측정결과 용융아연도금 및 갈바륨 시편 모두 유사한 전위거동을 나타냈지만 단면의 경우 갈바륨 시편이 용융아연도금에 비해 안정적인 거동을 보였다. 3% NaCl 용액 중 전기화학적 양극 분극 시험 결과 용융아연도금이 갈바륨에 비해 귀한 방향의 부식 전위 값을 나타냈으며, 부식 전류밀도도 용융아연도금이 갈바륨에 비해 더 높은 값을 나타내는 것을 확인할 수 있었다. 이상의 염수분무시험, 자연침지시험 및 전기화학적 양극분극시험을 통해 종합적으로 분석-고찰하여 보면, 그 부식이 진행되는 과정은 융융아연도금과 달리 갈바륨 도금의 경우가 다단계적인 부식 과정을 거치면서 우수한 내식 특성을 나타낸다는 것을 알 수 있었다. 즉, 갈바륨 도금은 그 도금 막에 분포된 합금상 원소 성분들이 상호 갈바닉(Galvanic) 작용하며 형성된 부식생성물이 수평적으로 자체 차단(Barrier) 역할을 하는 과정과 부분적 부식-회복 과정을 거치면서 다단계적으로 부식속도를 감소시키게 된다는 것을 확인 할 수 있었다.

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Evaluation of Bubble Size Models for the Prediction of Bubbly Flow with CFD Code (CFD 코드의 기포류 유동 예측을 위한 기포크기모델 평가)

  • Bak, Jin-yeong;Yun, Byong-jo
    • Journal of Energy Engineering
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    • v.25 no.1
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    • pp.69-75
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    • 2016
  • Bubble size is a key parameter for an accurate prediction of bubble behaviours in the multi-dimensional two-phase flow. In the current STAR CCM+ CFD code, a mechanistic bubble size model $S{\gamma}$ is available for the prediction of bubble size in the flow channel. As another model, Yun model is developed based on DEBORA that is subcooled boiling data in high pressure. In this study, numerical simulation for the gas-liquid two-phase flow was conducted to validate and confirm the performance of $S{\gamma}$ model and Yun model, using the commercial CFD code STAR CCM+ ver. 10.02. For this, local bubble models was evaluated against the air-water data from DEDALE experiments (1995) and Hibiki et al. (2001) in the vertical pipe. All numerical results of $S{\gamma}$ model predicted reasonably the two-phase flow parameters and Yun model is needed to be improved for the prediction of air-water flow under low pressure condition.

Effect of Quenching Heat-treatment on Mechanical Properties and Microstructure of Modified C95600 Bronze (개량형 C95600 청동의 기계적 성질과 미세조직에 미치는 퀜칭 열처리의 영향)

  • Lee, Sung-Yul;Moon, Kyung-Man;Oh, Jae-Hwan;Shin, Dong-Il
    • Journal of Ocean Engineering and Technology
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    • v.25 no.6
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    • pp.97-104
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    • 2011
  • Modified C95600 bronze contains Fe component of 0.7 weight percentage besides Cu-7Al-2.5Si composition. The shape of centrifugal cast is a circular pipe with thick wall. Specimens machined from the centrifugal cast were quenched in oil after isothermal holding at a given heat treatment temperature in the range of $700{\sim}900^{\circ}C$. Mechanical properties and structural morphology are depended on the quenching heat treatment temperature regardless of isothermal holding time. Tensile strength or Brinell hardness is increased with increasing heat treatment temperature. The microstructure caused by quenching contains mixing phases of ${\alpha}+{\beta}'+FeSi+{\kappa}$ which martensite of ${\beta}'$ phase has been transformed from ${\beta}$ phase. Effect of isothermal holding temperature on mechanical properties in case of quenching heat treatment attributes to the change of volume fraction of ${\beta}'$ on the structural morphology. Mechanical characteristics of specimen, initially quenched from $850^{\circ}C$, and then tempered at $500^{\circ}C$, does not show an obvious softening indication, because disappearance of ${\beta}'$ during tempering process can be compensated by precipitation of brittle phase ${\gamma}$.

Analysis of Seismic Response of the Buried Pipeline with Pipe End Conditions (I) (단부 경계조건을 고려한 매설관의 동적응답 해석 (I))

  • Jeong, Jin-Ho;Lee, Byong-Gil;Park, Byung-Ho
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.1148-1158
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    • 2005
  • This work reports results of our study on the dynamic responses of the buried pipelines both along the axial and the transverse directions under various boundary end conditions. We have considered three cases, i.e., the free ends, the fixed ends, and the fixed-free ends. We have studied the seismic responses of the buried pipelines with the various boundary end conditions both along the axial and the transverse direction. We have considered three cases, i.e., the free ends, the fixed ends, and the fixed-free ends for the axial direction, and three more cases including the guided ends, the simply supported ends, and the supported-guided ends for the transverse direction. The buried pipelines are modeled as beams on elastic foundation while the seismic waves as a ground displacement in the form of a sinusoidal wave. The natural frequency and its mode, and the effect of parameters have been interpreted in terms of free vibration. The natural frequency varies most significantly by the soil stiffness and the length of the buried pipelines in the case of free vibration, which increases with increasing soil stiffness and decreases with increasing length of the buried pipeline. Such a behavior appears most prominently along the axial rather than the transverse direction of the buried pipelines. The resulting frequencies and the mode shapes obtained from the free vibration for the various boundary end conditions of the pipelines have been utilized to derive the mathematical formulae for the displacements and the strains along the axial direction, and the displacements and the bending strains along the transverse direction in case of the forced vibration. The negligibly small difference of 6.2% between our result and that of Ogawa et. al. (2001) for the axial strain with a one second period confirms the accuracy of our approach in this study.

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Numerical Signal Prediction and Calibration Using the Theory of a Current-Type Electromagnetic Flowmeter for Two-Phase Slug Flow (슬러그 2상유동에서 전류형식 전자기유량계 수치적 신호예측 및 보정)

  • Ahn Yeh-Chan;Oh Byung Do;Kim Jong-Rok;Kim Moo Hwan;Kang Deok-Hong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.6 s.237
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    • pp.671-686
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    • 2005
  • The transient nature and complex geometries of two-phase gas-liquid flows cause fundamental difficulties when measuring flow velocity using an electromagnetic flowmeter. Recently, a current-sensing flowmeter was introduced to obtain measurements with high temporal resolution (Ahn et al.). In this study, current-sensing flowmeter theory was applied to measure the fast velocity transients in slug flows. The velocity fields of axisymmetric gas-liquid slug flow in a vertical pipe were obtained using Volume-of-Fluid (VOF) method, and the virtual potential distributions for the electrodes of finite size were also computed using the finite volume method for simulating slug flow. The output signal prediction for slug flow was carried out from the velocity and virtual potential (or weight function) fields. The flowmeter was numerically calibrated to obtain the cross-sectional liquid mean velocity at an electrode plane from the predicted output signal. Two calibration parameters are proposed for this procedure: a flow pattern coefficient and a localization parameter. The flow pattern coefficient was defined by the ratio of the liquid resistance between the electrodes for two-phase flow with respect to that for single-phase flow, and the localization parameter was introduced to avoid errors in the flowmeter readings caused by liquid acceleration or deceleration around the electrodes. These parameters were also calculated from the computed velocity and virtual potential fields. The results can be used to obtain the liquid mean velocity from the slug flow signal measured by a current-sensing flowmeter.

Pattern of Shisha and Cigarette Smoking in the General Population in Malaysia

  • Al-Naggar, Redhwan A.;Bobryshev, Yuri V.;Anil, Shirin
    • Asian Pacific Journal of Cancer Prevention
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    • v.15 no.24
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    • pp.10841-10846
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    • 2015
  • Background: Smoking is a primary risk factor for cancer development. While most research has focused on smoking cigarettes, the increasing popularity of shisha or water pipe smoking has received less attention. This study measured the prevalence and risk factors for shisha and cigarette smoking and related knowledge. Materials and Methods: This cross-sectional analytical study was conducted in Shah Alam, Malaysia. Participants aged ${\geq}18years$ were selected from restaurants. Data regarding demographic variables, smoking patterns, and knowledge about shisha smoking were collected in local languages. Logistic regression was performed to assess risk factors. Results: Of 239 participants, 61.9 % were male and 99.2% revealed their smoking status. Some 57.4% were smokers: 50.7% only cigarettes, 5.9% only shisha and 42% both. Mean age of starting cigarette smoking was $17.5{\pm}2.4years$ and for shisha smoking $18.7{\pm}2.0years$. In a univariate model, male gender, age 33-52 years and monthly income > MYR 4,000 increased the risk and unemployment and being a student decreased the risk. In a multivariate model, male gender increased the risk of smoking, while being a student decreased the risk, adjusting for age and income. The perception of shisha being less harmful than cigarettes was present in 14.6% and 7.5% had the opinion that shisha is not harmful at all, while 21.7% said that it is less addictive than cigarettes, 39.7% said that shisha did not contain tar and nicotine, 34.3% said that it did not contain carbon monoxide and 24.3% thought that shisha did not cause health problems. Conclusions: Prevalence of shisha and cigarette smoking is high in the general population in Malaysia and knowledge about shisha smoking is relatively low. The findings of our study might have implications for understanding similarities and differences in incidence of shisha and cigarette smoking in other cultural/geographic regions.

Development of a Current-Type Electromagnetic Flowmeter to Obtain the Liquid Mean Velocity in Two-Phase Slug Flow (슬러그류 액상속도 측정용 전류형식 전자기유량계 개발)

  • Kang, Deok-Hong;Ahn, Yeh-Chan;Kim, Jong-Rok;Oh, Byung-Do;Kim, Moo-Hwan
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1951-1956
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    • 2004
  • The transient nature and complex flow geometries of two-phase gas-liquid flows cause fundamental difficulties when measuring flow velocity using an electromagnetic flowmeter. Recently, a current-sensing flowmeter was introduced to obtain measurements with high temporal resolution (Ahn et $al.^{(1)}$). In this study, current-sensing flowmeter theory was applied to measure the fast velocity transients in slug flows. To do this, the velocity fields of axisymmetric gas-liquid slug flow in a vertical pipe were obtained using Volume-of-Fluid (VOF) method and the virtual potential distributions for the electrodes of finite size were also computed using the finite volume method for the simulated slug flow. The output signal prediction for slug flow was carried out from the velocity and virtual potential (or weight function) fields. The flowmeter was numerically calibrated to obtain the cross-sectional liquid mean velocity at an electrode plane from the predicted output signal. Two calibration parameters are required for this procedure: a flow pattern coefficient and a localization parameter. The flow pattern coefficient was defined by the ratio of the liquid resistance between the electrodes for two-phase flow with respect to that for single-phase flow, and the localization parameter was introduced to avoid errors in the flowmeter readings caused by liquid acceleration or deceleration around the electrodes. These parameters were also calculated from the computed velocity and virtual potential fields. The results can be used to obtain the liquid mean velocity from the slug flow signal measured by a current-sensing flowmeter.

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Study of Practical Cathodic Protection of 2nd Class Stainless Steel Shaft by means of Al Sacrificial Anode (AL계 희생양극에 의한 2종스테인리스 강축의 음극방식 실용화 연구)

  • Son, Yeong-Tae;Lee, Myeong-Hun;Lee, Hui-Jun
    • Journal of Korea Ship Safrty Technology Authority
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    • s.22
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    • pp.34-53
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    • 2007
  • In the case of hull material. large sized merchant ships are made of steel, on the other hand FRP or wood are used for small sized fishing boats. At present in Korea approximately 88,500 fishing boats are in operation of which 70% are made of FRP In the meantime, stainless steel is frequently used as shaft materials of the small-size FRP fishing boat. Namely, the kinds of shaft materials are STS 304(18Cr-8Ni), STS 316(18Cr-12Ni-2.5Mo steel) and STS 630(17Cr-Ni-Nb steel)etc. Among these things, STS 304 which is the cheapest and having ordinary corrosion resistance is most widely used as 2nd class shaft material. But, using STS 304 for shaft system material of the small-size FRP fishing boat on seawater environments entails a severe corrosion which causes shaft system troubles. Particularly, the corrosions tend to be concentrated of the stern and bow side, propeller shaft surface of inside of stern tube and the boat having no stern cooling pipe line system. As a solution for those problems, research on the ways to mitigate corrosion on the part of 2nd class stainless steel shaft have been undertaken. In the result, not only clarification for the reason of corrosion of the part of stainless steel shaft used mainly for the small-size FRP fishing boat was done, but also most optimal corrosion protection system was developed by experimenting shaft's protection simulation based of the electrochemical cathodic protection principle. In addition, verification through the field test on the optimal cathodic corrosion protection method by means of aluminum sacrificial anode was carried out. In this study, effective and economical shaft's protection system is suggested to the small-size FRP fishing boat operator by substantiating the results obtained from the research on the optimal cathodic protection.

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Numerical Study of the Averaging BDFT(bidirectional flow tube) Flow Meter on the Applicability in the Fouling Condition (수치해석을 이용한 평균 양방향 유동 튜브 유량계의 파울링 환경 적용성 연구)

  • Park, JongPil;Jeong, JiHwan;Kang, KyongHo;Baek, WonPil;Yun, ByongJo
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.4
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    • pp.35-43
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    • 2013
  • Most of the nuclear power plants(NPPs) adopts pressure difference type flow meters such as venturi and orifice meters for the measurement of feedwater flow rates to calculate reactor thermal power. However, corrosion products in the feedwater deposits on the flow meter by fouling as operating time goes. These effects lead to severe errors in the flow indication and then determination of reactor thermal power. The averaging BDFT, which has developed by Yun et al., has a potentiality to minimize this problem thanks to its inherent measurement principle. Therefore, it is expected that the averaging BDFT can replace the venturi meter for the feedwater pipe of steam generator of NPPs. The present work compares the amplification factor, K, based on CFD calculation against the K obtained from experiments in order to confirm whether a commercial CFD code can be applicable to the evaluation of characteristic for the averaging BDFT. In addition to this, the simulations to take into account of fouling effect are also carried out by rough wall option. The results show that the averaging BDFT is a promising flow meter for the accurate measurement of flow rates in the fouling condition of the NPPs.

The Origin and Mineralogy of the Dongyang Talc Deposit (동양활석광상(東洋滑石鑛床)에서 산출(産出)되는 활석(滑石)에 대한 광물화학적(鑛物化學的) 및 성인적(成因的) 연구(硏究))

  • Moon, Hi-soo;Kim, Seong Tae
    • Economic and Environmental Geology
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    • v.21 no.3
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    • pp.235-255
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    • 1988
  • Talc deposit of pipe-like form occurrs in the lower part of the Hyangsanri Dolomite with a strike of N40 -50 E and a dip of 40 -50 NW which is one formation of the Ogcheon Super Croup. The pipi-like ore body plunge at about $40^{\circ}$ to the west and are parallel to the lineation developed in the area. Structural formulae of tales occurred in this deposit are close to the ieal composition $Mg_6Si_8O_{20}(OH)_4$ showing limited deviation from ideal one. Substitution of Al for Si in tetrahedral site is of little or nothing ranging 0-0.04 and octahedral occupancy is close to six ranging 5.88-5.98 atoms per unit cell. Predominant octahedaral cation is Mg and proportion of divalent cations is generally over 97percent. Calcite -dolomite thermometry is obtained by determining the mol % $MgCO_3$using of EPMA and XRD methods. The peak metamorphic temperature can be estimated at $470{\pm}30^{\circ}C$ in the area whereas carbonates occurred at near talc ore show lower temperature than $400^{\circ}C$ that the calcite solvus limit is not well established. It indicates that the talc deposit was formed at the lower temperature that the metamorphic temperature. Cosequently, the formation of talc by metamorphism is questionable and the alteratin zone developed around the talc ore is very limited. The occurrence of talc ore in the dolomite as well as mineralogy, calcite-dolomite geothermometry, chlorite geothermometry, field and microscopic evidence suggest that siliceous ascending hydrothermal solution along the fracture is responsible for the formation of talc. It was considered that the slight fracturing of dolomite was formed by deformation prior to the mineralization.

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