• 제목/요약/키워드: Al matrix Composite

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반용융가공에 의한 $Al_2O_3/Al$ 복합재료의 제조 및 열간압출공정 (Fabrication of $Al_2O_3/Al$ Composite Materials by Mashy State Forming and its Hot Extrusion Process)

  • 강충길;강성수
    • 한국주조공학회지
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    • 제13권3호
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    • pp.248-258
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    • 1993
  • A semi-solid alloy in which solid and liquid phase are co-existing is obtained by stirring of A17075 molten metal. A semi-solid alloy is dependent on the corresponding temperature within the solid-liquid range, and the process parameters should be controlled accurately to obtain the homogeneous semisolid alloy. The fabrication possibility of fiber-reinforced aluminum alloy containing $Al_2O_3$ short fibers with vigorous agitation of short fibers were obtained by control of stirring time, solid fraction and impeller speed in extrusion billet fabrication processes. The microstructure to extrusion billet fabricated by low pressure casting was investigated for fiber dispersion state. The relationship between the extrustion force and velocity at hot extrustion, the flow strain and extrusion ratio were theoretically described. The surface defects with lubricants and without lubricant after hot extrusion were investigated. The composites materials after hot extrusion were measured by vickers hardness with extrusion ratio. It has become clear that the secondary working such as hot extrusion was very useful to obtained improved the mechanical properties of metal matrix composites.

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자동차구조용 $SiC_p/Al-Si$복합재의 피로균열 진전특성에 대한 연구 (Fatigue Crack Growth Characteristics of $SiC_p/Al-Si$ Alloy Composites for Automotive Structures)

  • 고승기;이해무
    • 한국자동차공학회논문집
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    • 제13권4호
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    • pp.174-181
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    • 2005
  • In order to investigate the behavior of fatigue crack growth of SiC-particulate- reinforced Al-Si alloy composites, fatigue tests using single edge notched tension(SENT) specimens were performed. Composite materials were manufactured by using both permanent die casting and extrusion processes with different volume fractions of $10\%\;and\;20\%$. $SiC_p-reinfurced$ Al-Si composites showed the increased levels of threshold stress intensity factor range, ${\Delta}K_{th}$, for the increased volume fractions of SiC particles, which implies the increased fatigue crack growth resistance at the threshold or low ${\Delta}K$ levels, compared to the unreinforced Al-Si alloy. In the Paris region, however, the composites showed the increased rate of crack growth resulting in the unfavorable effects on the fatigue crack growth resistance. Critical stress intensity factor range at unstable crack growth leading to final fracture decreased as the volume fraction of SiC particle increased, because of the reduced fracture toughness of the composites. Extruded materials showed higher threshold and critical values than the cast materials.

분사주조한 입자강화 알루미늄 복합재료의 미세조직 특성 (Characteristics in Microstructure of Particle Reinforced Al Matrix Composites Fabricated by Spray-Cast Forming Process)

  • 박종성;이인우;김명호
    • 한국주조공학회지
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    • 제14권6호
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    • pp.530-540
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    • 1994
  • Aluminium-silicon alloy(JIS AC8A) matrix composites reinforced with SiC particles were fabricated by spray-cast forming process, and the microstructure of powders and preforms produced were studied by using an optical and scanning electron microscopy. SiC particles were co-sprayed by mixed phase injection method during the spray casting process. Most of the composite powders formed by this mixed phase injection method exhibit morphology of particle-embedded type, and some exhibits the morphology of particle attached type due to additional attachment of the SiC particles on the surface of the powders in flight. The preforms deposited were resulted in dispersed type microstructure. The pre-solidified droplets and the deposited preform of SiC-reinforced aluminium alloy exhibit finer equiaxed grain size than that of unreinforced aluminium alloy. Eutectic silicons of granular type are crystallized at the corner of the aluminum grains in the preforms deposited, and some SiC particles seem to act as nucleation sites for primary/eutectic silicon during solidification. Such primary/eutectic silicons seem to retard grain growth during the continued spray casting process. It is envisaged from the microstructural observations for the deposited preform that the resultant distribution of SiC injected particles in the Al-Si microsturcture is affected by the amount of liquid phase in the top part of the preform and by the solidification rate of the preform deposited.

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방향분포를 가진 다상 금속복합재료의 탄성 및 전도해석에 관한 연구 (Elasticity and Conduction analysis of multi-Phase, Misoriented Metal matrix Composites)

  • 정현조
    • 대한기계학회논문집
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    • 제19권9호
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    • pp.2181-2193
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    • 1995
  • The effective elasticity and conduction of composite materials containing arbitrarily oriented multiple phases has been analyzed using the concept of orientation-dependent average fields and concentration factors. The analysis provided closed form expressions for the effective stiffnesses and conductivities. Under the prescribed boundary conditions, the concentration factors were evaluated by the equivalent inclusion principle, through which the interaction between various phases is approximated by the Mori-Tanaka mean-field approximation. SiC particulate(SiC$_{p}$) reinforce aluminum(Al) matrix composites were fabricated and their elastic constants and electrical conductivities were measured together with a careful study of their microstructure. The measured properties showed a systematic anisotropy and this behavior could be attributed to the preferred orientation of SiC$_{p}$. The theoretical model developed was applied to the computation of the anisotropic properties of these composites. Both two-phase and three-phase composites were considered based on the microstructural information. The SiC$_{p}$ was modeled as an ellipsoid with planar random orientation distribution in the extruded Al/SiC$_{p}$ composites. The effect of extraneous phase such as intermetallic compounds was also investigated.tigated.

기계적 합금화법에 의한 헤마타이트의 고상환원 (Solid State Reduction of Haematite by Mechanical Alloying Process)

  • 이충효;홍대석;이만승;권영순
    • 한국분말재료학회지
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    • 제9권1호
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    • pp.25-31
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    • 2002
  • The efects of mechanical aloying conditions and the type of reducing agent on the solid state reductionof haematite $Fe_2O_3$ have been investigated at room temperature. Aluminium titanium zinc and copper were used as reducing agent. Nanocomposites of metal-oxide in which oxide particles with nano size were dispersed in Fe matrix were obtained by mechanical alloying of $Fe_2O_3$ with aluminium and titanium respectively However the reduction of $Fe_2O_3$ by coppe was not occurred Composite materials of iron with $Al_2O_3$ and $TiO_2$ were obtained from the system of $Fe_2O_3-Al$ and $Fe_2O_3-Ti$ after ball milling for 20 hrs and 30 hrs respectively. And the system of $Fe_2O_3-Zn$ resulted in the formationof FeO with ZnO after ball milling of 120 hrs. The final grain sizes of iron estimated by X-ray diffraction line-width measurement were in the ranges of 24~33 nm.

열간가압성형기술을 이용한 Ai-SiC 금속기 복합재료 개발 (Development of Al-SiC Metal Matrix Composites by using Hot Press Forming Technologies)

  • 전호진;김태원
    • Composites Research
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    • 제20권4호
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    • pp.9-17
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    • 2007
  • 분말야금법 및 고온진공가압기술, 열간등가압성형기술을 이용하여 알루미늄 금속기 복합재료를 제작하였으며 이들과 관련한 미시역학 기반 강화공정 모델을 개발하였다. 고온, 가압 성형공정은 기지재료의 비탄성거동과 성형체 내부의 기공 제거를 통한 충진을 수반하게 되며 이러한 공정은 압력, 온도 및 강화재의 체적분률 등과 같은 공정변수의 영향을 받게 된다. 따라서 개발된 강화공정 모델을 유한요소해석 프로그램에 적용함으로써 고온진공가압과 열간등가압 동안 기공의 상대밀도 변화에 따른 충진거동을 예측하였고 다양한 공정조건 하에서 실험결과와 잘 일치함을 확인하였다. 완성된 알루미늄 금속기 복합재료의 건전성 평가와 관련하여 인장시험을 수행하였으며 초기 잔존하는 기공의 영향에 따른 제반 기계적 특성을 고찰할 수 있었다.

급냉응고법에 의한 In-Situ 복합재료로서의 과포정 Al-10wt%Ti 합금(I) (Hyper-peritectic Al-Ti Alloys as In-Situ composites through Rapid Solidification)

  • 김혜성;금동화;김긍호
    • 한국재료학회지
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    • 제9권3호
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    • pp.263-268
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    • 1999
  • 본 연구에서는 Al-기지 복합재료의 새로운 개념과 in-situ 공정의 가능성을 Al-Ti계의 연구결과들을 토대로 제시하고자 하였다. 가스아토마이제이션법에의해 $Al_3Ti$가 미세한 편상형상을 갖도록 Al-10%Ti 조성의 합금분말을 제조하고, 고온 압출 공정을통하여 25V/o $Al_3Ti/Al $ 복합재를 제조하였다. 복합재의 미세구조를 광학현미경, SEM, TEM 등을 이용하여 조사하였고, 상온과 고온에서의 기계적 특성을 인장시험을 통하여 측정하였다. 제조된 복합재료의 미세구조 및 고온 기계적 성질을 상용되고 있는 $SiC_w/2124$ 복합재료와 유사한 거동을 보여준다. 제조된 $Al_3Ti/Al$ 복합재료의 장점과 단점이 물성향상의 가능성과 더불어 제시되었다.

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전력기기용, 에폭시/마이크로 실리카 및 알루미나 복합제의 전기적·기계적 파괴 강도 특성 (Electrical and Mechanical Strength Properties of Epoxy/Micro Silica and Alumina Composites for Power Equipment)

  • 박주언;박재준
    • 한국전기전자재료학회논문지
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    • 제31권7호
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    • pp.496-501
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    • 2018
  • In this study, we prepared 40, 45, 50, 55, 60, 65, and 70 wt% content composites filled in epoxy matrix for two micro silica and three micro alumina types for use as a GIS heavy electric machine. As a filler type of epoxy composite, micro silica composites showed excellent AC breakdown strength properties compared to micro alumina composites in the case of electrical properties of micro silica and alumina. The electrical breakdown properties of micro silica composites increased with increasing filler content, whereas those of micro alumina decreased with increasing filler content. In the case of mechanical properties, the micro silica composite showed improved tensile strength and flexural strength compared with the micro alumina composite. In addition, mechanical properties such as tensile strength and flexural strength of micro silica and alumina composites decreased with increasing filler content. This is probably because O-H groups are present on the surface of silica in the case of micro silica but are not present on the surface of alumina in the case of micro alumina.

Effect of Cutting Tool Materials on Surface Roughness and Cutting Forces in Machining of $Al-Si_3N_4$ Composite Produced by Powder Metallurgy

  • Ozcatalbas, Yusuf;Bahceci, Ersin;Turker, Mehmet
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1052-1053
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    • 2006
  • Aluminum-based composites reinforced with various amounts of $\alpha-Si_3N_4$ were produced by powder metallurgy (P/M). The machinability properties of $MMC_s$ were determined by means of cutting forces and surface roughness. Machining tests were carried out by using PCD and K10 tools. Increasing of $Si_3N_4$ volume fraction in the matrix resulted in a decrease of the surface roughness and turning forces. PCD cutting tools showed better cutting performance than K10 tools.

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Dynamic behavior of axially functionally graded simply supported beams

  • Selmi, Abdellatif
    • Smart Structures and Systems
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    • 제25권6호
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    • pp.669-678
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    • 2020
  • This paper focuses on the free vibration analysis of axially functionally graded (FG) Euler-Bernoulli beams. The material properties of the beams are assumed to obey the linear law distribution. The complexities in solving differential equation of transverse vibration of composite beams which limit the analytical solution to some special cases are overcome using the Differential Transformation Method (DTM). Natural frequencies and corresponding normalized mode shapes are calculated. Validation targets are experimental data or finite element results. Different parameters such as reinforcement distribution, ratio of the reinforcement Young's modulus to the matrix Young's modulus and ratio of the reinforcement density to the matrix density are taken into investigation. The delivered results prove the capability and the robustness of the applied method. The studied parameters are demonstrated to be very crucial for the normalized natural frequencies and mode shapes.