• Title/Summary/Keyword: Al Foam

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Solar CO2-Reforming of Methane Using a Double-Layer Absorber (더블 레이어 흡수기를 이용한 고온 태양열 메탄-이산화탄소 개질반응)

  • Kim, Dong-Yeon;Shin, Il-Yoong;Lee, Ju-Han;Seo, Tae-Beom
    • 한국태양에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.80-86
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    • 2011
  • Solar reforming of methane with CO2 was successfully tested with a direct irradiated absorber on a parabolic dish capable of 5kWth solar power. And the new type of double-layer absorber - the front layer, porous metal foam which absorbs the radiation and transfers the heat from material to gas, and the back layer, catalytically-activated metal foam - was prepared, and its activity was tested by using electric furnace. Ni was applied as the active metal on the gamma-Al2O3 coated Ni metal foam for the preparation of the catalytically-activated metal foam layer. Compared to conventional direct irradiation of the catalytically activated metal foam absorber, this new type of double layer absorber is found to exhibit a superior reaction and thermal storage performance at the fluctuating incident solar radiation. In addition, unlike direct irradiation of the foam absorber, double layer absorber has better thermal resistance, which prevents the emergence of cracks caused by mechanical or thermal shock. The total solar power absorbed reached up to 3.25kW and the maximum CH4 conversion was almost 59%.

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Oxide Layer formation of FeCrAl Foam for the Reliability Improvementin Hydrogen Generation (수소제조용 FeCrAl 다공체의 내구성 향상을 위한 산화물 형성)

  • Lee, Geun-Jae;Jang, Dae-Hwan;Yang, Hyeon-Seok;Gong, Man-Sik
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2014.11a
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    • pp.101-102
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    • 2014
  • 수소제조용 SMR(steam methane reforming) 공정에 사용될 수 있는 FeCrAl 다공체의 지지체-촉매의 결합력을 향상시키기 위하여 PEO(plasma electrolytic oxidation)법을 이용하여 FeCrAl 표면에 산화물을 형성시켰다. 열처리, 저전압, 고전압, 전해질 농도 등의 공정 조건에 따른 산화막의 형성 거동 및 형성된 산화물의 상분석 등을 진행하였다. PEO 공정을 이용하여 형성된 산화막은 다른 공정에 의하여 형성된 산화막과 비교할 때 치밀한 특징을 보였다. 따라서 본 연구를 통하여 향후 SMR 공정에 사용될 수 있는 FeCrAl 다공체의 내구성 및 수명 향상에 도움을 줄 것으로 기대되었다.

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Fabrication of High Strength Mg-Li-Al Alloys by Squeeze Casting Process (용탕단조법에 의한 고강도 Mg-Li-Al합금 제조)

  • Han, Chang-Hwa;Hwang, Yong-Ha;Kim, Yong-Woo;Kim, Do-Hyang;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.17 no.3
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    • pp.267-275
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    • 1997
  • Fabrication of high strength Mg-Li-Al alloys by squeeze casting was established by the stabilization of melt and mold temperatures, applied pressure and the refining method. The entrapment of inclusions during pouring was prevented using 30 ppi alumina foam filter. The as-cast microstructure consists of a mixture of ${\alpha}$ and ${\beta}$ phases including AILi and $MgLi_2$, Al particles, which are distributed in the ${\beta}$ matrix. The grain sizes of gravity and squeeze casting alloys were 288 ${\mu}m$ and 207 ${\mu}m$ respectively. The addition of Al in Mg-Li alloys promoted the formation of second phase particles, which were adjusted to optimize the properties of Mg-Li-Al alloys. The Mg-10wt%Li-5wt%Al alloy after heat treatment at $350^{\circ}C$ for 1 hour showed the maximum hardness value. This is due to the facts that the amounts of ${\alpha}$ and ${\beta}$ phases and their distributions are dependent upon the solution treatment temperature, and that the amounts of AILi and $MgLi_2Al$ particles are dependent upon the Al content.

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Influence of SiO2 Content on Wet-foam Stability for Creation of Porous Ceramics

  • Bhaskar, Subhasree;Park, Jung Gyu;Cho, Gae Hyung;Seo, Dong Nam;Kim, Ik Jin
    • Journal of the Korean Ceramic Society
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    • v.51 no.5
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    • pp.511-515
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    • 2014
  • The thermodynamic instability of bubbles in wet-foam colloidal suspension is due to the substantial area of their gas/liquid interface. Several physical processes lead to gas diffusion from smaller to larger bubbles, resulting in a coarsening and Ostwald ripening of wet foam. This includes a narrowing of the bubble size distribution. The distribution and microstructure of porous ceramics, the adsorption free energy and Laplace pressure of $Al_2O_3$ particle-stabilized colloidal suspension, and $SiO_2$ content were investigated for tailoring the bubble size. Wet-foam stability of more than 80% is related to the degree of hydrophobicity with contact angles of $62-70^{\circ}$ achieved from the surfactant. The contact angle replaces part of the highly energetic interface and lowers the free energy of the system. This leads to an apparent increase in the surface tension (26-33 mN/m) of the colloidal suspension.

Study on the Heat Transfer Characteristic of Metallic Foam (발포금속의 열전달 특성에 관한 실험적 연구)

  • Kim, Pil-Hwan;Jin, Mei-Hua;Kim, Young-Jin;Jeong, Hyo-Min;Chung, Han-Shik
    • Proceedings of the SAREK Conference
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    • 2008.11a
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    • pp.618-623
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    • 2008
  • To enhancement heat transfer performance, the metallic foam as heat exchanger was studied rapidly. This was attributed to its high surface area to volume ratio as well as intensive flow mixing by tortuous flow passages. So the experimental study about the heat transfer characteristic of metallic foam is presented in this paper. The material in this experiment was used as FeCrAl which has density of 10 ppi, 20 ppi and 30 ppi respectively. And the results show the heat transfer is rise with permeability Reynolds number increase and the pressure drop metallic foam was increased with the ppi increase.

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Analysis of Coherent Structure of Turbulent Flows in the Rectangular Open-Channel Using LES (LES를 이용한 직사각형 개수로 난류흐름의 조직구조 분석)

  • Ban, Chaewoong;Choi, Sung-Uk
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.34 no.5
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    • pp.1435-1442
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    • 2014
  • This study presented numerical simulations of smooth-bed flows in the rectangular open-channel using the source code by OpenFOAM. For the analysis of the turbulent flow, Large Eddy Simulations were carried out and the dynamic sub-grid scale model proposed by Germano et al. (1991) is used to model the residual stress term. In order to analyze the coherent structure, the uw quadrant method proposed by Lu and Willmarth (1973) is used and the contribution rate and the fraction time of the instantaneous Reynolds stress are obtained in the Reynolds stress. The results by the present study are analyzed and compared with data from previous laboratory studies and direct numerical simulations. It is found that the contribution rate of the ejection events is larger than that of sweep events over the buffer layer in the open-channel flow over the smooth bed, however, the frequency of the sweep event is higher than that of the ejection events.

Fabrication of Mg Alloy Foam via Melting Foaming Method Using $CaCO_3$ as Blowing Agent ($CaCO_3$를 이용한 발포 마그네슘 합금의 제조)

  • Yang, Dong-Hui;Seo, Chang-Hwan;Wang, Xiao-Song;Hur, Bo-Young
    • Journal of Korea Foundry Society
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    • v.26 no.6
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    • pp.272-276
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    • 2006
  • For the first time AZ91 (MgAl9Zn1) and AM60 (MgAl6) Mg alloy foams with homogeneous pore structures were prepared successfully via melting foaming method by using $CaCO_3$ powder as blowing agent. The possible foaming mechanisms and pore structures of these Mg alloy foams were discussed and investigated. The results show that Mg alloy melt can affect $CaCO_3$ decomposition behavior and AZ91 Mg alloy is relative easy to be foamed into metal foam with high porosity and big pore size.

Control of Cell Morphology of Al Foams fabricated by P/M Method and Induction Heating (P/M법과 유도가열법을 이용한 A1 Foam 재료의 기공제어)

  • Youn S. W.;Lee S. H.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.289-292
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    • 2001
  • Aluminium foams, having a closed cell structure, fabricated by applying the powder compact method and an induction heating were studied. The powdered A6061 mixed with the powdered titanium hydride as a foaming agent was hot pressed into a foamable precursor. The resulting precursor was foamed by induction heating up to desired temperature. The effects of the titanium hydride content ($0.3{\~}1.5 wt.\%$), pressing pressure of the foamable precursor material (50-150kN), the forming temperature ($610{\~}690^{\circ}C$) and heating rate during foaming on the expansion behavior of the foam were investigated.

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A New Method for Measuring Characteristic Impedance and Propagation Constant of Sound-Absorbing Materials (흡음재의 특성임피던스와 전파상수의 새로운 결정방법)

  • 황철호;정성수;은희준
    • Journal of KSNVE
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    • v.7 no.5
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    • pp.781-787
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    • 1997
  • A new method is presented to determine two fundamental acoustic quantities of sound-absorbing materials such as characteristic impedance and propagation constant. In this study, the surface acoustic impedances of sound-absorbing materials are measured using the impedance tube and the anechoic chamber to determine the above acoustic quantities. The measured results are given for two typical sound-absorbing materials(glass wool and urethane foam) int the frequency range between 150 and 1, 600 Hz. The results are verified by other two known methods, which are Smith & Parrott method and Utsuno et al. method. The absorption coefficients calculated from the empirical models(Miki model for glass wool and Jung model for urethane foam) and two quantities by present method are in good agreement with the measured values.

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Combustion property comparison of rubber foam insulator by the variation of the glass fiber cross-Al foil thickness (Glass fiber cross-Al foil 차단막 두께에 따른 고무발포단열재 연소특성)

  • Cho, Hee-Ki;Lee, Duck-Hee;Lee, Cheul-Kyu;Paek, Min;Jung, Boung-Cheul
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 2005.05a
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    • pp.293-298
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    • 2005
  • Insulator is being used for material of railroad vehicles as a barrier of heat and noise. But it shows various fire properties in case of fire. In this study, we compared smoke density(Ds) values of rubber foams with the different thickness of glass fiber cross-Al foil according to the standard of ASTM E 662. The result showed that the insulator and barrier property played an important role in decreasing the value of smoke density

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