• Title/Summary/Keyword: Al 7075

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A Study on the Anisotropy of Al 7075 Rolling Material in Fatigue Crack Growth Process (Al 7075 압연재의 피로균열 성장과정에서의 이방성에 관한 연구)

  • 최병기
    • Journal of the Korean Society of Safety
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    • v.14 no.2
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    • pp.19-25
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    • 1999
  • The research has extracted two kinds of specimen, one is rolling direction material(R-material) and the other rectangular of rolling direction(V-material), from Al alloy 7075 rolled. We have come to a conclusion by measuring crack propagation behavior with movement type microscope and Replica. 1) R-material shows 130% higher, approx. 39.2MPa in fatigue strength than V-material, approx. 29.4MPa. 2) In crack proportion, contrary to V-material growing directly toward specimen axis, R-material grows neared to shear direction. 3) The life proves that R-material is approx. 122% higher than V-material at 43.1MPa and approx. 135% higher at 47MPa. 4) The correlation between fatigue crack length and fracture life ratio applied to 'log(2a)=A+B ($N/N_f$)'equation shows inappropriate, because property value of Al alloy is low and the difference of chemical composition is high comparing with steel material.

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Dry Sliding Wear Behavior of Carbide-Particle-Reinforced 7075 Al Alloy Matrix Composites (탄화물(SiC, TiC, $B_4C$ ) 입자 강화 7075 Al 합금 기지 복합재료의 건식 미끄럼 마멸 거동)

  • 강석하;박형철;강신철;김용석
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2003.03a
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    • pp.27-27
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    • 2003
  • 무가압침투법으로 제조된 부피분율 10~24% SiC, TiC, B$_4$C 탄화물 입자강화 7075 Al 합금 기지 복합재료의 건식 미끄럼 마멸거동을 강화입자의 종류, 크기 및 부피 분율을 변수로 연구하였다. 미끄럼 마멸 시험은 pin-on-disk 형태의 마멸 시험기를 사용하여, AISI 52100 베어링강을 상대재로 상온 대기 중에서 실시되었다. 마멸특성의 분석과 마멸기구의 규명을 위하여 마멸면과 마멸단면을 SEM, EDS를 이용하여 분석하였다. 제조된 복합재료의 압축 시험을 통하여 측정된 항복강도와 가공경화지수는 서로 반비례하였고, 각 시편간의 경도 차는 크지 않았다. 마멸 시험결과, 크기 및 부피 분율이 7$\mu\textrm{m}$ !0%인 SiC 입자로 강화된 복합재료를 제외하고, 전체 복합재료 시편은 7075 Al 기지 합금에 비해 낮은 마멸 속도를 보였다. 10N 이하의 저하 중에서는 강화상의 종류와 상관없이 복합재료는 낮은 마멸 속도를 보였고, 25N 이상의 고하중에서는 TiC 입자강화 복합재료가 가장 낮은 마멸 속도를, SiC 입자강화 복합재료가 가장 높은 마멸 속도를 나타내었다. 강화 입자의 크기 및 부피 분율이 동일한 경우 SiC 입자로 강화된 복합재료가 가장 낮은 내마멸성을 나타내었다. 강화상의 크기 및 부피 분율이 증가함에 따라 미소 마멸에서 격렬 마멸로의 천이 하중이 증가하였다.

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AE Characteristics of Fatigue Crack Opening and Closure in SWS 490B and Al 7075-T6 Alloy (SWS 490B와 Al 7075-T6 합금의 피로균열 열림 및 닫힘시 음향방출 특성 분석)

  • Yoon, Dong-Jin;Jeong, Jung-Chae;Lee, Seung-Seok;Won, Chang-Whan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.960-968
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    • 2003
  • The objective of this study is to investigate the effect of AE activities in the crack opening and closure during the fatigue test. The laboratory experiments for various materials and test conditions were carrie out to identify AE characteristics of fatigue crack propagation. Compact tension specimens of SWS 490B and Al 7075-T6 alloy were prepared for fatigue test. AE activities were analyzed based on the phase of the loading cycle. In case of SWS 490B, the most of AE was generated when the crack began opening and the crack closed fully, whereas a few in the full opening of the crack. On the other hand, in case of Al 7075-T6, a distinct AE activity was observed during crack opening process. AE activity in the peak loading of cycle was different with each specimen. However, in the same material, AE activity was not affected by the change of cyclic frequency (0.1, 0.2, 1.0 ㎐). It was found that AE activities during crack opening and closure depend on material properties such as micro-structure, yield strength and elongation.

Statistical Distribution of Fatigue Crack Growth Rate for Friction Stir Welded Joints of Al7075-T651 (Al7075-T651의 마찰교반용접된 접합부의 피로균열전파율의 통계적 분포)

  • Ahn, Seok-Hwan;Kim, Seon-Jin
    • Journal of Power System Engineering
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    • v.17 no.4
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    • pp.86-93
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    • 2013
  • This paper deals with the effects of driving force and material properties on statistical distribution of fatigue crack growth rate (FCGR) for the friction stir welded joints of Al 7075-T651 aluminum plate. In this work, the statistical probability distribution of fatigue crack growth rate was analyzed by using our previous constant stress intensity factor range controlled fatigue crack growth test data. As far as this study are concerned, the statistical probability distribution of fatigue crack growth rate for the friction stir welded (FSWed) joints was found to evaluate the variability of fatigue crack growth rate for base metal (BM), heat affected zone (HAZ) and weld metal (WM) specimens. The probability distribution of fatigue crack growth rate for FSWed joints was found to follow well log-normal distribution. The shape parameter of BM and HAZ was decreased with increasing the driving force, however, the shape parameter of WM was decreased and increased with increasing the driving force. The scale parameter of BM, HAZ and WM was increased with the driving force.

A study on the creep mechanism of Al 7075 alloy (Al 7075 합금 의 크리이프 변형 기구 에 관한 연구)

  • 백남주;강대민;백성관
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.4
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    • pp.395-402
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    • 1985
  • The apparent activation energy Q$_{c}$ and the applied stress exponent n have been determined during creep of Al 7075 alloy over the temperature range of 90.deg. C to 320.deg. C (0.4-0.65T$_{m}$) and stress range of 1.85 kgf/mm$^{2}$ to 21 kgf/mm$^{2}$, respectively in order to investigate the creep behavior. Constant load creep tests were carried out in the experiment. At round the temperature of 200.deg. C-240.deg. C and under the stress level 8.13-9.55kgf/mm$^{2}$ and again at around the temperature of 280.deg. C-320.deg. C and under the stress level of 1.85-2.55kgf/mm$^{2}$, the creep behavior obeyed for the creep deformation was nearly equal to that of the volume self diffusion of pure aluminum (34kcal/mole). But at around the temperature of 90.deg. C and under the stress level of 10-21kgf/mm$^{2}$, the creep behavior did not obey a simple power-law relation and the apparent activation enrgy, Q$_{c}$ was 26.01 kcal/mole. From the above facts, at around the temperature of 200.deg. C-240.deg. C and 280.deg. C-320.deg. C, the creep deformation for Al 7075 alloy seemed to be controlled by dislocation climb but at 90.deg. C, by cross slip over the range of experimental stress conditions.tions.

A Study on Corrosion Fatigue Crack Growth Behavior in Al 7075-T651(II) (Al 7075-T651의 부식피로균열 성장 거동에 관한 연구(II))

  • 한지원;우흥식
    • Journal of the Korean Society of Safety
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    • v.14 no.2
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    • pp.3-10
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    • 1999
  • Fatigue crack growth rates in commercial plate of high strength Al 7075-T651 were investigated for the T-L direction in air, water and sea water. In this paper the effect of cyclic load wave-form(trapezoid and triangle) on fatigue crack growth rates in air, water and sea water environments were investigated using standard LEFM testing procedures. It was founded that the fatigue crack growth behaviors were not affected by cyclic load wave-forms. In region II (stable crack growth region), the fatigue crack growth behaviors were insensitive to cyclic load wave-forms and were sensitive to environment i.e. fatigue crack growth behaviors were higher in sea water than in air for all cyclic load wave-form. The result of fractographical morphology in air, water and sea water by SEM showed obvious dimple rupture and typical striation in air, but transgranular fracture surface in water and sea water. The values m are not affected by corrosion environments but C are different values.

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A Study on Corrosion Fatigue Crack Growth Behavior in Al-Alloy 7075-T651 (I) (Al-Alloy 7075-T651의 부식피로균열 성장거동에 관한 연구(I))

  • 김봉철;한지원;우흥식
    • Journal of the Korean Society of Safety
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    • v.13 no.4
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    • pp.113-120
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    • 1998
  • Fatigue crack growth rates(i.e. crack initiation and crack growth of short and long crack) are investigated using commercial plates of high strength Al alloy 7075-T651 for the transverse-longitudinal(T-L) direction in air, water and sea water. Also, the evaluation direct current potential drop(D.C.P.D) method and the fractographical analysis by SEM are carried out. Near threshold region, short crack growth rates were much faster than those of comparable long cracks, and these short crack growth rates actually decrease with increasing crack growth and eventually merge with long crack data. Fatigue crack propagation rates in aggressive media(i.e. sea water) increase noticeably over three times those in air. One of the most significant characters in this phenomenon as a corrosion-fatigue causes an acceleration in crack growth rates. Sea water environment, particularly Cl$^{[-10]}$ solution brings the most detrimental effects to aluminum alloy. The result of fractographical morphology in air, water and sea water by SEM shows obvious dimpled rupture and typical striation in air, but transgranular fracture surface in water and sea water.

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Prediction of Surface Roughness of Al7075 on End-Milling Working Conditions by Non-linear Regression Analysis (비선형 회귀분석에 의한 엔드밀 가공조건에 따른 Al7075의 표면정도 예측)

  • Cho, Yon-Sang;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.26 no.6
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    • pp.329-335
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    • 2010
  • Recently, the End-milling processing is needed the high-precise technique to get a good surface roughness and rapid time in manufacturing of precision machine parts and electronic parts. The optimum surface roughness has an effect on end-milling working condition such as, cutting direction, spindle speed, feed rate and depth of cut, and so on. It needs to form the correlation of working conditions and surface roughness. Therefore this study was carried out to presume of surface roughness on end-milling working condition of Al7075 by regression analysis. The results was shown that the coefficient of determination($R^2$) of regression equation had a fine reliability of 87.5% and nonlinear regression equation of surface rough was made by multiple regression analysis.