• Title/Summary/Keyword: Aircraft Materials

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Development Test for Flexible PTO Shaft Made of Ti Alloy for Aircraft (Ti 합금을 이용한 항공기용 Flexible PTO 샤프트 개발 시험)

  • Lee, Joo Hong;Kang, Bo Sik;Yu, Hyun Seok;Lee, Ji Man;Cho, Hae Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.8
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    • pp.759-765
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    • 2016
  • The PTO (Power Take-Off) shaft for aircraft, with welded construction using multiple thin membranes, was developed in the 1950s to improve the elasticity of the part. As it is lightweight, stable at high speeds, and has good flexibility, it is used in most of the fighter aircraft. It connects the AMAD (aircraft mounted accessory drive) gearbox with the EMAD (engine mounted accessory drive) gearbox and transmits the rotational power between them. It operates in the high speed range of 10,000-18,000 rpm. In this study, the safety of the PTO shaft made of Ti alloy was investigated using finite element analysis, and the ability to transmit power was demonstrated through a high-cycle fatigue test conducted in a laboratory. Further, the life of the ball joints of the aircraft under high-cycle fatigue test conditions was predicted, and the wear characteristics were analyzed.

FEM vibroacoustic analysis in the cabin of a regional turboprop aircraft

  • Cinefra, Maria;Passabi, Sebastiano;Carrera, Erasmo
    • Advances in aircraft and spacecraft science
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    • v.5 no.4
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    • pp.477-498
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    • 2018
  • The main goal of this article is to validate a methodological process in Actran MSC Software, that is based on the Finite Element Method, to evaluate the comfort in the cabin of a regional aircraft and to study the noise and vibrations reduction through the fuselage by the use of innovative materials. In the preliminary work phase, the CAD model of a fuselage section was created representing the typical features and dimensions of an airplane for regional flights. Subsequently, this model has been imported in Actran and the Sound Pressure Level (SPL) inside the cabin has been analyzed; moreover, the noise reduction through the fuselage has been evaluated. An important investigation and data collection has been carried out for the study of the aircraft cabin to make it as close as possible to a real problem, both in geometry and in materials. The mesh of the structure has been built from the CAD model and has been simplified in order to reduce the number of degrees of freedom. Finally, different fuselage configurations in terms of materials are compared: in particular, aluminum, composite and sandwich material with composite skins and poroelastic core are considered.

Numerical Study of Aircraft Winglet Mold Manufacturing using Flexible Forming (가변성형기술을 활용한 항공기 윙렛용 몰드 제작에 관한 수치적 연구)

  • Park, J.W.;Ku, T.W.;Kim, J.;Kang, B.S.
    • Transactions of Materials Processing
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    • v.23 no.8
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    • pp.482-488
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    • 2014
  • Flexible forming technology has advantages in sheet metal forming, because it can be implemented to produce various shaped molds using a single apparatus. Due to this advantage, it is possible to apply it to the manufacture of an aircraft winglet mold. Presently, most aircraft winglets are manufactured from composite materials. Therefore, the mold for the curing process is an essential element in the fabrication of such composite materials. Compared to conventional mold forming, flexible forming has some advantages such as reduced manufacturing cost and uniformity of mold thickness. If the thickness of the mold is consistent, then the heat transfer will occur uniformly during the curing process leading to improved formability of the composite material. In the current study, numerical simulations were performed to investigate the possibility of flexible forming for manufacturing of the winglet mold. In order to match the size of the actual product, the shape of objective surface was divided to fit the dimensions of the apparatus. The results from the numerical simulations are compared with the objective surface to verify the accuracy. In conclusion, the current study confirms the feasibility and the potential to manufacture winglet molds by flexible forming.

An investigation into energy harvesting and storage to power a more electric regional aircraft

  • Saleh, Ahmed;Lekakou, Constantina;Doherty, John
    • Advances in aircraft and spacecraft science
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    • v.8 no.1
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    • pp.17-30
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    • 2021
  • This is an investigation for a more electric regional aircraft, considering the ATR 72 aircraft as an example and the electrification of its four double slotted flaps, which were estimated to require an energy of 540 Wh for takeoff and 1780 Wh for landing, with a maximum power requirement of 35.6 kW during landing. An analysis and evaluation of three energy harvesting systems has been carried out, which led to the recommendation of a combination of a piezoelectric and a thermoelectric harvesting system providing 65% and 17%, respectively, of the required energy for the actuators of the four flaps. The remaining energy may be provided by a solar energy harvesting photovoltaic system, which was calculated to have a maximum capacity of 12.8 kWh at maximum solar irradiance. It was estimated that a supercapacitor of 232 kg could provide the energy storage and power required for the four flaps, which proved to be 59% of the required weight of a lithium iron phosphate (LFP) battery while the supercapacitor also constitutes a safer option.

Development of a multidisciplinary design optimization framework for an efficient supersonic air vehicle

  • Allison, Darcy L.;Morris, Craig C.;Schetz, Joseph A.;Kapania, Rakesh K.;Watson, Layne T.;Deaton, Joshua D.
    • Advances in aircraft and spacecraft science
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    • v.2 no.1
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    • pp.17-44
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    • 2015
  • A modular multidisciplinary analysis and optimization framework has been built with the goal of performing conceptual design of an advanced efficient supersonic air vehicle. This paper addresses the specific challenge of designing this type of aircraft for a long range, supersonic cruise mission with a payload release. The framework includes all the disciplines expected for multidisciplinary supersonic aircraft design, although it also includes disciplines specifically required by an advanced aircraft that is tailless and has embedded engines. Several disciplines have been developed at multifidelity levels. The framework can be readily adapted to the conceptual design of other supersonic aircraft. Favorable results obtained from running the analysis framework for a B-58 supersonic bomber test case are presented as a validation of the methods employed.

Structural Health Monitoring Techniques for Composite Aircraft (복합재료 항공기의 구조진단 기술)

  • Choi, Heung-Soap;Cho, Youn-Ho
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.1
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    • pp.54-59
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    • 2010
  • After the advent of B787(Boeing Co.), a civil aircraft using composite materials more than 50% of it total structural weight for weight savings,best performances and efficiencies, various endeavors to develop and apply the state of art of structural health monitoring(SHM) technologies for composite aircraft have been made for many years. Despite their plentiful advantages composite aircraft structures are susceptible to the hidden or barely visible impact damages(BVID) and excessive loads that if unchecked may lead to lower structural integrity, loss of operational performance and finally a sudden catastrophic failure of the aircraft structure. In this paper background of SHM technology and relevant technologies for application of SHM technology to the composite aircraft in the near future and requirements for certification of SHM system are shortly presented.

Full composites hydrogen fuel cells unmanned aerial vehicle with telescopic boom

  • Carrera, E.;Verrastro, M.;Boretti, Alberto
    • Advances in aircraft and spacecraft science
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    • v.9 no.1
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    • pp.17-37
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    • 2022
  • This paper discusses an improved unmanned aerial vehicle, UAV, configuration characterized by telescopic booms to optimize the flight mechanics and fuel consumption of the aircraft at various loading/flight conditions.The starting point consists of a full-composite smaller UAV which was derived by a general aviation ultralight motorized aircraft ULM. The present design, named ToBoFlex, extends the two-booms configuration to a three tons aircraft. To adapt the design to needs relevant to different applications, new solutions were proposed in aerodynamic fields and materials and structural areas. Different structural solutions were reported. To optimize aircraft endurance, the innovative concept of Telescopic Tail Boom was considered along with two different tails architecture. A new structural configuration of the fuselage was proposed. Further consideration of hydrogen fuel cell electric propulsion is now being studied in collaboration between the Polytechnic of Turin and Prince Mohammad Bin Fahd University which could be the starting point of future investigations.

Quality Evaluation of Aerospace Materials (항공우주용 재료의 품질평가)

  • Lee, Ho-Seong
    • Korean Journal of Materials Research
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    • v.5 no.1
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    • pp.75-86
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    • 1995
  • In order to manufacture and produce the components to be used for developing aerospace products, it is essential to determine the conformity of material characteristics to the design requirements. However, since the Korean industry has no experience to develop aircraft and spacecraft, the national certification system has not been established. Hence, it is necessary to define the qualification methodology of material to establish the durability and the safety of aircraft and spacecraft. In this paper the characterization methodology which has been performed in aeronautically advanced countries for determination of conformity in materials and production process is reviewed. The change of material properties due to the space environment and the example of evaluation program of composites for the application of aircraft are presented. so that the foundation of evaluation system for aerospace materials can be initiated.

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Structural Modelling of Tapered Composite Aircraft Wings with Initial Angle of Attack using Thin-Walled Beam (얇은 벽 보를 이용한 초기 받음각이 있는 테이퍼형 복합재료 항공기 날개의 구조 모델링)

  • Kim, Keun-Taek;Song, Ohseop
    • Journal of Aerospace System Engineering
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    • v.3 no.2
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    • pp.1-11
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    • 2009
  • A structural modelling for study on dynamic characteristics of tapered composite aircraft wings in the form of thin-walled beam is presented. The proposed structural model includes effects of transverse shear flexibility exhibited by the advanced composite materials and warping restraint characterizing elastic anisotropy and induced structural couplings. The complex effects of these factors could have a role in more efficient analysis on those structural models.

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