• Title/Summary/Keyword: Aircraft Manufacturing

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Effect of Tool Approaching Path on He Shape of Cylindrically Milled Parts (공구 접근 경로가 원통형상의 밀링가공물에 미치는 영향)

  • Kim, Kang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.3
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    • pp.45-51
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    • 2003
  • Milling process has beer used in aircraft, auto-component and mold industries widely. They need more accurate and precise parts to improve the performance and quality of their products. So, the geometrical form accuracy of the workpiece surface generated by this process is getting more and more important. Generally, the form accuracy is affected by machine conditions, cutting conditions, tool geometry, tool deflection by cutting force and tool path md so on. Even though they are controlled as perfect conditions, it is easily found that there is a line along the axis of a cylindrically milled part. It is presumed that the tool approaching causes this error on milled surface. Thus, the study for investigating the effect of the tool approaching path on the cylindrical surface geometry of the end-milled part is carried out.

Human Error in Going Up and Down Elevator (엘리베이터 탑승과 하차시의 휴먼에러)

  • Hong, Seung-Kweon
    • Journal of Institute of Convergence Technology
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    • v.2 no.2
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    • pp.1-4
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    • 2012
  • Human error analysis has been performed to prevent accidents and reduce human error rate in diverse contexts; manufacturing, aircraft and nuclear power plants. Until now, human error in our everyday lives has not been focused. This paper addressed human error when users go up and down elevator. First of all, human error types of elevator users were categorized by a taxonomy of unsafe acts. It was also investigated which types of human error occurred in the elevator. Finally display design guidelines were suggested to reduce human error in elevator. Auditorial display and visual display can be used to reduce human errors in elevator. Future study should be performed to check if the proposed design guidelines are effective in the real situations.

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Development of Composite Brake Pedal for KTX-1 and Tests for Structural Certification (KTX-1 복합재 브레이크 페달 개발 및 구조 인증시험)

  • Joe, Chee-Ryong;Kim, Hyun-Su;Kim, Kwang-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.23 no.7 s.166
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    • pp.1104-1111
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    • 1999
  • A brake pedal for the flight control system of the Korean primary trainer is developed using composite material. The development includes the structural design, stress analysis, manufacturing and the qualification tests. A FEM analysis is used for the structural design and stress analysis. Autoclaving process is used to fabricate the composite brake pedal. For the qualification tests, modular fixtures are developed and applied. It is shown that the composite brake pedal developed meets all the structural integrity requirements specified in the military specification for aircraft parts.

On the Machinability of CFRP Composites Dependent on the Number of Stacking and Drill Diameter (CFRP복합재료의 적층수와 드릴직경에 관한 연구)

  • 정성택;박종남;조규재
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.6
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    • pp.8-13
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    • 2003
  • CFRP composite has a lot of merits such as mechanical characteristic, light weight and thermal resistance. For these merits CFRP is applied to so many industrial area. In order for the composite materials to be used in the aircraft structures or machine elements, accurate surfaces for bearing mounting or joints must be provided, which require precise machining. In this paper, the relationship between the stack thickness and drill diameter is examined from the drilling experiment, which is the drilling of 16, 32, 48p1ies specimen with the ${\phi}8$, ${\phi}10$, ${\phi}12mm$ cemented carbide drill. The results are analyzed with consideration of cutting force, stack thickness and drill diameter.

Aerodynamic Design of SUAV Flaperon (스마트무인기 플래퍼론 공력설계)

  • Choi Seong-Wook;Kim Jai-Moo
    • 한국전산유체공학회:학술대회논문집
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    • 2004.10a
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    • pp.165-171
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    • 2004
  • Smart UAV, which adopting tiltrotor aircraft concept, requires long endurance and high speed capability simultaneously These two contradictable flight performances are hard to meet with single wing concept and inevitably require the operation of flap system which should reveal optimal performance for each flight mode. In order to design SUAV flaperon satisfying the performance requirement, various configurations are generated and their aerodynamic performances are analyzed using numerical flow computations around flaps. Considering aerodynamic performance and manufacturing simplicity, a final flap configuration is selected.

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Optimum Working Condition of Surface Roughness for End-Milling Using Taguchi Design (다구찌 기법을 이용한 엔드밀 가공시 최적 표면거칠기를 위한 가공조건선정)

  • 이상재;배효준;전태옥;박흥식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.553-556
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    • 2003
  • End-milling have been used in the industrial world because it is very effective to the manufacture of mechanical parts with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. Therefore this study carried to decide the optimum cutting condition for surface roughness and rapid manufacturing time using design of experiment and ANOVA. From the results of experimentation, surface roughness have an effect on cutting direction, spindle speed and depth of cut. And then the optimum condition used Taguchi design is upward cutting in cutting direction, 600rpm in spindle speed, 240mm/min feed rate, 2mm in axial depth of cut and 0.25mm radial depth of cut. By using design of experiment, it is effectively represented shape characteristics of working surface in end-milling.

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Design of FLC for High-Angle-of-Attack Flight Using Adaptive Evolutionary Algorithm

  • Won, Tae-Hyun;Hwang, Gi-Hyun;Park, June-Ho;Lee, Man-Hyung
    • Journal of Mechanical Science and Technology
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    • v.17 no.2
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    • pp.187-196
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    • 2003
  • In this paper, a new methodology of evolutionary computations - An Adaptive Evolutionary Algorithm (AEA) is proposed. AEA uses a genetic algorithm (GA) and an evolution strategy (ES) in an adaptive manner in order to take merits of two different evolutionary computations : global search capability of GA and local search capability of ES. In the reproduction procedure, the proportions of the population by GA and ES are adaptively modulated according to the fitness. AEA is used to. designing fuzzy logic controller (FLC) for a high-angle-of-attack flight system for a super-maneuverable version of F-18 aircraft. AEA is used to determine the membership functions and scaling factors of an FLC. The computer simulation results show that the FLC has met both robustness and performance requirements.

Wear and Chip Formation by the Tool on Cutting Nickel-based Heat Resisting Alloy (니켈기 내열합금 절삭기 공구에 따른 마모와 칩생성)

  • 김우순;김경우;김동현
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.30-35
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    • 2001
  • Nickel-based heat resisting alloys are commonly used for high temperature application such as in aircraft engines and gas turbines. In this paper, the machinability of Nickel-based heat resisting alloys was investigated with respect to the wear and the chip formation by tool type and cutting condition. Relationship between three types of tool and chip formation was experimentally investigated. Among the three types of tool tested, coated tools(CVD, PVD) ara available for the difficult-to-cut-materials such as Nickel-based heat resisting alloys and etc.

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A Study on the development of model for aircraft RAM prediction (항공기의 RAM 예측을 위한 모델 개발에 관한 연구)

  • 김성청
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.102-114
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    • 1998
  • 항공기 개발단계에서의 RAM(Reliability, Availability, Maintainability) 예측은 진행중인 설계개념이 RAM 개발 목표값을 달성할 수 있는지를 판단하여 이를 설계에 반영하기 위한 것이다. 본 연구에서 신뢰도 예측 모델은 항공기의 임무에 초점을 둔 임무신뢰도와 시스템신뢰도를 산출하고, 정비도 예측 모델은 군수지원분석자료(LSAR)와의 호환성을 유지할 수 있도록 하였으며, 가용도 예측 모델은 신뢰도와 정비도 자료를 활용한 운용가용도를 예측하는 데에 기준을 두었다. 본 연구는 기존의 RAM 예측이 각각 독립적으로 수행된 점을 보완하여 서로간의 상호관계를 반영한 통합 예측 모델을 개발하는 데에 초점을 두었으며, 실제적인 운용개념을 반영한 모델링으로서 항공기 개발단계에서 뿐만 아니라 실제 운용단계에서의 RAM 분석에 효과적이라 판단된다.

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ㄷ자형 개방형 단면부에 의해 보강되 등방성 평판의 음압레벨에 관한 연구

  • 김택현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.214-220
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    • 1998
  • The determination of sound pressure radiated from periodic plate structures is fundamental in the estimation of noise levels in aircraft fuselages and ship hull structures. As a robust approach to this problem, here a very general and comprehensive analytical model for prediction the sound radiated by a vibration plate stiffened by periodically spaced orthogonal symmetric beams subjected to a sinusoidally time varying point load is developed. The plate is assumed to be infinite in extent, and the beams are considered to exert both line force and moment reactions on it. Structural damping is included in both plate and beam materials. From this theoretical model, the sound pressure levels on axis in a semi-infinite fluid(water) bounded by the plate with the variation in the loactions of an external using three numerical tools such as the Gauss-Jordan method, the LU decomposition method and the IMSL numerical package.

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