• Title/Summary/Keyword: Air-bearing

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Analysis of an Electromagnet Biased Diskless Integrated Radial and Axial Magnetic Bearing (전자석 바이어스 Diskless반경방향-축방향 일체형 자기 베어링 해석)

  • Na, Uhn-Joo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.10
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    • pp.959-967
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    • 2012
  • The theory for a new electromagnetically biased diskless combined radial and axial magnetic bearing is developed. A typical magnetic bearing system is composed of two radial magnetic bearings and an axial magnetic bearing. The axial magnetic bearing with a large axial disk usually limits rotor dynamic performance and makes assembling and disassembling difficult for maintenance work. This paper proposes a novel electromagnet biased integrated radial-axial magnetic bearing without axial disk. This integrated magnetic bearing uses two axial coils to provide the bias flux to the radial and axial air gaps of the combined bearing. The axial magnetic bearing unit in this combined magnetic bearing utilizes reluctance forces developed in the non-uniform air gaps such that the axial disk can be removed from the bearing unit. The 4-pole homopolar type radial magnetic bearing unit is also designed and analyzed. Three dimensional finite element model for the bearing is also developed and analyzed to illustrate the diskless combined magnetic bearing.

A Study on the Load Capacity Characteristics of the Externally Pressurized Air Lubricated Journal Bearings (외압을 받는 공기윤활 저어널 베어링의 부하특성에 관한 연구)

  • 김수태;조강래
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.231-240
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    • 1988
  • An investigation is carried out for the load capacity characteristics of the externally pressurized air lubricated journal bearings both theoretically and experimentally. Theoretical analysis is made using the incremental method and the finite element method, and the discharge coefficient is considered. The experiments are performed for five bearings which are produced according to the rows of supply holes and the presence of poket or step. The results are compared with the numerical results. The present numerical results are in better agreement with the available experimental results than any other earlier numerical results for the bearings having one row and two rows of supply holes with pocket. The present numerical and experimental results show that the bearing with step has larger load capacity than that without step and that the load capacity increases as the clearance ratio increases.

A Study on the PCB(Printed Circuit Board) Drilling by Air Bearing Spindle (공기 베어링 스핀들을 애용한 PCB 드릴링에 관한 연구)

  • Bae Myung-Il;Kim Sang-Jin;Kim Ki-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.3 s.168
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    • pp.15-20
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    • 2005
  • This paper describes the PCB drilling using an ultra high-speed air bearing spindle system and micro drill. For this research, we have developed the ultra high-speed air bearing spindle of 125,000 rpm and made an experiment for the application possibility in the PCB drilling. In order to estimate the drilling performance, we have investigated the size and damage of drilled hole, and the wear of drill at 90,000rpm. Results are as follows; we have confirmed the possibility in the PCB drilling of air bearing spindle. In case of micro-drilling PCB at $0.1mm\sim0.3mm$, the increase in the number of drilling has resulted in a bigger size of holes and also a bigger size of damage. It has been found that the wear of micro drill tends to concentrate in the main cutting edge.

A Study on the Structural Stiffness and Coulomb Damping of Air Foil Bearing Considering the Interaction among Bumps (범프들의 상호작용을 고려한 공기 포일 베어링의 구조적 강성 및 쿨롱 감쇠에 대한 연구)

  • Lee, Yong-Bok;Park, Dong-Jin;Kim, Chang-Ho
    • Tribology and Lubricants
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    • v.22 no.5
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    • pp.252-259
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    • 2006
  • Air foil bearing supports the rotating journal using hydrodynamic force generated at thin air film. The bearing performances, stiffness, damping coefficient and load capacity, depend on the rotating speed and the performance of the elastic foundation, bump foil. The main focus of this study is to decide the dynamic performance of corrugated bump foil, structural stiffness and Coulomb damping caused by friction between bump foil and top foil/bump foil and housing. Structural stiffness is determined by the bump shape (bump height, pitch and bump thickness), dry-friction, and interacting force filed up to fixed end. So, the change of the characteristics was considered as the parameters change. The air foil bearing specification for analysis follows the general size; diameter 38.1 mm and length 38.1 mm (L/D=1.0). The results show that the stiffness at the fixed end is more than the stiffness at the free end, Coulomb damping is more at the fixed end due to the small displacement, and two dynamic characteristics are dependent on each other.

Acoustic Noise and Vibration Reduction of Coreless Brushless DC Motors with an Air Dynamic Bearing

  • Yang, lee-Woo;Kim, Young-Seok;Kim, Sang-Uk
    • Journal of Electrical Engineering and Technology
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    • v.4 no.2
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    • pp.255-265
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    • 2009
  • This paper presents the acoustic noise and mechanical vibration reduction of a coreless brushless DC motor with an air dynamic bearing used in a digital lightening processor. The coreless brushless DC motor does not have a stator yoke or stator slot to remove the unbalanced force caused by the interaction between the stator yoke and the rotor magnet. An unbalanced force makes slotless brushless DC motors vibrate and mechanically noisy, and the attractive force between the magnet and the stator yoke increases power consumption. Also, when a coreless brushless DC motor is driven by a $120^{\circ}$ conduction type inverter, high frequency acoustic noise occurs because of the peak components of the phase currents caused by small phase inductance and large phase resistance. In this paper, a core-less brushless DC motor with an air dynamic bearing to remove mechanical vibration and to reduce power consumption is applied to a digital lightening processor. A $180^{\circ}$ conduction type inverter drives it to reduce high frequency acoustic noise. The applied methods are simulated and tested using a manufactured prototype motor with an air dynamic bearing. The experimental results show that a coreless brushless DC motor has characteristics of low power consumption, low mechanical vibration, and low high frequency acoustic noise.

A Study on the Structural Stiffness and Coulomb Damping of Air Foil Bearing Considering the Interaction among Bumps (범프들의 상호작용을 고려한 공기 포일 베어링의 구조적 강성 및 쿨롱 감쇠에 대한 연구)

  • Park, Dong-Jin;Kim, Chang-Ho;Lee, Sung-Chul;Lee, Yong-Bok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.1135-1141
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    • 2006
  • Air foil bearing supports the rotating journal using hydrodynamic force generated at thin air film. The bearing performance, stiffness, damping coefficient and load capacity, depends on the rotating speed and the performance of the elastic foundation, bump foil. The main focus of this study is to decide the dynamic performance of corrugated bump foil, structural stiffness and Coulomb damping caused by friction between bump foil and top foil/bump foil and housing. Structural stiffness is determined by the bump shape (bump height, pitch and bump thickness), dry-friction, and interacting force filed up to fixed end. So, the change of the characteristics was considered as the parameters change. The air foil bearing specification for analysis follows the general size; diameter 38.1 mm and length 38.1mm (L/D=1.0). The results show that the stiffness at the fixed end is more than the stiffness at the free end, Coulomb damping is more at the fixed end due to the small displacement, and two dynamic characteristics are dependent on each other.

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Analysis of the Air Journal Bearings with Two Circumferential Grooves (2열 원주 그루브 급기 저어널 공기베어링의 해석)

  • 박상신;안유민;한동철
    • Tribology and Lubricants
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    • v.13 no.4
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    • pp.40-46
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    • 1997
  • The externally pressurized air journal bearings which have two circumferential grooves with inherently compensated restrictors are analyzed. Two circumferential grooves with restrictors are made on the bearing surface in order to increase the stiffness and damping coefficients. In this paper, the dynamic characteristics such as stiffness and damping coefficients of this type of bearings are calculated. As a result of theoretical analysis, it is verified that there exist the groove depth and the distance between two grooves which generate the maximum stiffness at the given bearing dimensions.

Synchronous Vibration Control of a Rigid Rotor System using Active Air Bearing

  • Kwon, Tae-Kyu;Qiu, Jin-Hao;Tani, Jun-Ji;Lee, Seong-Cheol
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.2
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    • pp.87-94
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    • 2002
  • This paper presents the synchronous vibration control of a rotor system using an Active Air Bearing(AAB). In order to suppress the synchronous vibration, it is necessary to actively control the air film pressure or the air film thickness. In this study, active pads are used to control the air film thickness. Active pads are supported by the pivots containing piezoelectric actuators and their radial positions can be actively controlled by applying voltage to the actuators. Disturbances and various kinds of external forces can cause the shaft vibration as well as the change of the air film thickness. The dynamic behaviors of a rotary system supported by two tilting-pad gas bearings and its active stabilization using the tilting-pads as actuators are investigated numerically. The PID controller is applied to the tilting-pad gas bearing system with three pads, two of which contain piezoelectric actuators. To test the validity of the theoretical method, the performance of this control method is evaluated through experiments. The experimental results show the effectiveness of the control system for suppressing the unbalanced response of the rigid modes.

PID Control of a Synchronous Rotor System Vibration with Active Air Bearing (능동 공기 베어링에 의한 로터계 동기진동의 PID제어)

  • Gwon, Dae-Gyu;Lee, Yeong-Chun;Lee, Seong-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.32-39
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    • 2001
  • This paper presents the synchronous vibration control of a rotor system using an Active Air Bearing(AAB). In order to suppress the synchronous vibration, it is necessary to actively control the air film pressure or the air film thickness. In this study, active pads are used to control the air film thickness. Active pads are supported by the pivots containing piezoelectric actuators and their radial positions can be actively controlled by applying voltage to the actuators. Disturbances and various kinds of external force can cause the shaft vibration as well as the change of the air film thickness. The dynamic behaviors of a rotary system supported by two tilting-pad gas bearings and its active stabilization using the tilting-pads as actuators are investigated numerically. The PID controller is applied to the tilting-pad gas bearing system with three pads, two of which contain piezoelectric actuators. To test the vapidity of the theoretical method, the performance of this control method is evaluated through experiments. The experimental results show the effectiveness of the control system for suppressing the unbalanced response of the rigid modes.

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Characteristics Analysis of Sealless Cylinders (씰리스 실린더 특성 해석에 관한 연구)

  • 서현석;김동수;유찬수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.824-827
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    • 2003
  • The study of Sealless Cylinder is presented. The cylinder has a piston with air bearing. The piston has a partly cylindrical and partly conical shape. The description of system geometry is follows by the flow rate equations. Then pressure distribution and Bearing force equations are derived. Several non dimensional parameters are suggested. The relationship among bearing force, leakage flow and geometry of the bearing is investigated by simulation. And determination method for optimal design of sealless cylinder is given. A prototype of seatless cylinder which had rod bearing with four pockets, five pockets, and six pockets was built respectively.

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