• 제목/요약/키워드: Air-Oil Cooling

검색결과 123건 처리시간 0.022초

유동 및 응고해석을 이용한 주조방안설계-자동차용 부품(오일팬_BJ3E) (Casting Layout Design Using Flow & Solidification Analysis-Automotive Part(Oil Pan_BJ3E))

  • 권홍규
    • 산업경영시스템학회지
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    • 제42권1호
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    • pp.1-7
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    • 2019
  • In the modern industrial period, the introduction of mass production was most important progress in civilization. Die-casting process is one of main methods for mass production in the modern industry. The aluminum die-casting in the mold filling process is very complicated where flow momentum is the high velocity of the liquid metal. Actually, it is almost impossible in complex parts exactly to figure the mold filling performance out with the experimental knowledge. The aluminum die-castings are important processes in the automotive industry to produce the lightweight automobile bodies. Due to this condition, the simulation is going to be more critical role in the design procedure. Simulation can give the best solution of a casting system and also enhance the casting quality. The cost and time savings of the casting layout design are the most advantage of Computer Aided Engineering (CAE). Generally, the relations of casting conditions such as injection system, gate system, and cooling system should be considered when designing the casting layout. Due to the various relative matters of the above conditions, product defects such as defect extent and location are significantly difference. In this research by using the simulation software (AnyCasting), CAE simulation was conducted with three layout designs to find out the best alternative for the casting layout design of an automotive Oil Pan_BJ3E. In order to apply the simulation results into the production die-casting mold, they were analyzed and compared carefully. Internal porosities which are caused by air entrapments during the filling process were predicted and also the results of three models were compared with the modifications of the gate system and overflows. Internal porosities which are occurred during the solidification process are predicted with the solidification analysis. And also the results of the modified gate system are compared.

Zircaloy-4와 Zr-2.5Nb 합금의 부식과 미세조직에 미치는 냉각속도와 소둔온도의 영향 (Effect of Cooling Rate and Annealing Temperature on Corrosion and Microstructure of Zircaloy-4 and Zr-2.5Nb Alloy)

  • 정용환;정연호;김현길;위명용
    • 한국재료학회지
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    • 제8권11호
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    • pp.1031-1037
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    • 1998
  • Zircaloy-4와 Zr-2.5Nb 합금의 부식에 미치는 냉각속도와 소둔온도의영향을 조사하기 위해서 여러 가지 방법으로 열처리된 시편에 대해서 autoclave 부식시험을 실시하였다. 냉각속도의 영향을 조사하기 위해서 시편을 $1050^{\circ}C$에서 30분 가열 후 염빙수냉, 수냉, 유냉, 공냉, 노냉의 방법에 의해 열처리하였으며, 소둔온도의 영향을 조사하기 위해서 $\alpha$온도, $\alpha$+$\beta$온도, $\beta$온도구역에서 열처리하였다. $500^{\circ}C$부식시험 결과, Zircaloy-4합금에서는 nodule형 부식이 발생되는 반면에 Zr-2.5Nb 합금에서는 nodule형 부식이 발생되지 않았다. Zirfcaloy-4 합금에서는 nodule형 부식이 발생되는 반면에 Zr-2.5Nb 합금에서는 nodule형 부식이 발생되지 않았다. Zircaloy-4합금은 냉각속도가 빠를수록 내식성이 증가하는 반면에 Zr-2.5Nb합금은 냉각속도가 빠를수록 내식성이 감소하는 경향을 보였다. 또한 소둔온도가 증가할수록 Zr-2.5Nb 합금의 내식성은 감소하는 결과를 보였다. Zircaloy-4의 내식성은 Fe, Cr 원소의 기지내 분포와 석출물의 분포에 의해 지배를 받으며 Zr-2.5Nb 합금의 내식성은 기지조직내의 Nb 농도와 $\beta_{-Nb}$상에 의해 지배를 받는 것으로 사료된다.

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설비공학 분야의 최근 연구 동향: 2008년 학회지 논문에 대한 종합적 고찰 (Recent Progress in Air-Conditioning and Refrigeration Research: A Review of Papers Published in the Korean Journal of Air-Conditioning and Refrigeration Engineering in 2008)

  • 한화택;최창호;이대영;김서영;권용일;최종민
    • 설비공학논문집
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    • 제21권12호
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    • pp.715-732
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    • 2009
  • This article reviews the papers published in the Korean Journal of Air-Conditioning and Refrigeration Engineering during 2008. It is intended to understand the status of current research in the areas of heating, cooling, ventilation, sanitation, and indoor environments of buildings and plant facilities. Conclusions are as follows. (1) Research trends in thermal and fluid engineering have been surveyed in the categories of general fluid flow, fluid machinery and piping, new and renewable energy, and fire. Well-developed CFD technologies were widely applied in developing facilities and their systems. New research topics include fire, fuel cell, and solar energy. Research was mainly focused on flow distribution and optimization in the fields of fluid machinery and piping. Topics related to the development of fans and compressors had been popular, but were no longer investigated widely. Research papers on micro heat exchangers using nanofluids and micro pumps were also not presented during this period. There were some studies on thermal reliability and performance in the fields of new and renewable energy. Numerical simulations of smoke ventilation and the spread of fire were the main topics in the field of fire. (2) Research works on heat transfer presented in 2008 have been reviewed in the categories of heat transfer characteristics, industrial heat exchangers, and ground heat exchangers. Research on heat transfer characteristics included thermal transport in cryogenic vessels, dish solar collectors, radiative thermal reflectors, variable conductance heat pipes, and flow condensation and evaporation of refrigerants. In the area of industrial heat exchangers, examined are research on micro-channel plate heat exchangers, liquid cooled cold plates, fin-tube heat exchangers, and frost behavior of heat exchanger fins. Measurements on ground thermal conductivity and on the thermal diffusion characteristics of ground heat exchangers were reported. (3) In the field of refrigeration, many studies were presented on simultaneous heating and cooling heat pump systems. Switching between various operation modes and optimizing the refrigerant charge were considered in this research. Studies of heat pump systems using unutilized energy sources such as sewage water and river water were reported. Evaporative cooling was studied both theoretically and experimentally as a potential alternative to the conventional methods. (4) Research papers on building facilities have been reviewed and divided into studies on heat and cold sources, air conditioning and air cleaning, ventilation, automatic control of heat sources with piping systems, and sound reduction in hydraulic turbine dynamo rooms. In particular, considered were efficient and effective uses of energy resulting in reduced environmental pollution and operating costs. (5) In the field of building environments, many studies focused on health and comfort. Ventilation. system performance was considered to be important in improving indoor air conditions. Due to high oil prices, various tests were planned to examine building energy consumption and to cut life cycle costs.

R170/R290 혼합냉매 적용 히트펌프 성능 평가 (Performance of Heat Pumps Charged with R170/R290 Mixture)

  • 박기정;이철희;정동수
    • 설비공학논문집
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    • 제20권9호
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    • pp.590-598
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    • 2008
  • In this study, performance of R170/R290 mixtures is measured on a heat pump bench tester in an attempt to substitute R22. The bench tester is equipped with a commercial hermetic rotary compressor providing a nominal capacity of 3.5kW. All tests are conducted under the summer cooling and winter heating conditions of $7/45^{\circ}C$ and $-7/41^{\circ}C$ in the evaporator and condenser respectively. During the tests, the composition of R170 is varied from 0 to 10% with an interval of 2%. Test results show that the coefficient of performance (COP) and capacity of R290 are up to 15.4% higher and 7.5% lower than those of R22 for both conditions respectively. For R170/R290 mixture, the COP decreases and the capacity increases with an increase in the amount of R170. The mixture of 4%R170/96%R290 shows the similar capacity and COP as those of R22. For the mixture, the compressor discharge temperature is $16{\sim}30^{\circ}C$ lower than that of R22. There is no problem with mineral oil since the mixture is mainly composed of hydrocarbons. The amount of charge is reduced up to 58% as compared to R22. Overall, R170/R290 mixture is a good long term 'drop-in' candidate to replace R22 in residential air-conditioners and heat pumps.

혼합 냉매를 이용한 극저온 J-T 냉동기 관한 실험적 연구 (An Experimental Study of The J-T Cryocooler with Mixed Refrigerant)

  • 이경수;정상권
    • 한국초전도ㆍ저온공학회논문지
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    • 제3권1호
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    • pp.64-68
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    • 2001
  • An experimental study on the Joule-Thomson cryocooler with the mixed refrigerant (MR) is described in this paper, J-T refrigeration experiment was performed with a single stage regular air-conditioning compressor The mixed refrigerant in the experiment was composed of 75% mol fraction of $N_2$. 30% moi fraction of CH$_4$. 30% moi fraction of $C_2$H$_{6}$. 10% mot fraction of $C_3$H$_{8}$ and 15% mot fraction of iso-C$_4$H$_{10}$. Oil mist in the MR stream could be eliminated completely by the glass microfiber filter. Since a single stage compressor that had been designed thor R22 is not appropriate for high Pressure ratio of the mixed refrigerant especially during the transient period. two modifications were incorporated to regular J-T refrigeration cycle. First. a Portion of the MR was by-passed at the inlet of the heat exchanger and transferred directly to 7he suction of the compressor in the modified system. Second, a buffer volume was Prepared to change the mass flow rate of refrigerant. The pressure ratio in J-T expansion device was relieved at the beginning of the operation due to the by-Pass scheme. but it gradually decreased during the transient Process as some of the MR component condensed at low temperature. The buffer volume at the suction side was used to increase the MR gas density in the system after the transient cool-down period. Form the experiment with the modified system, the refrigerator could reach the lowest temperature of -152$^{\circ}C$ without cooling load. and about -15$0^{\circ}C$ with 5 W of cooling load . . . .

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ICT를 활용한 병원건물의 에너지 절감방안 연구 (Empirical Research on Application of ICT for Reduction of Energy Consumption of Hospital Buildings)

  • 이정환;한영도;김동욱
    • 한국콘텐츠학회논문지
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    • 제18권1호
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    • pp.422-430
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    • 2018
  • 최근 유가 상승과 건물 에너지 소비 증가는 에너지 자원 해외 의존도가 높은 우리나라에 큰 부담이 되고 있다. 이런 상황에서 에너지 소비량의 40% 수준을 차지하는 빌딩건물의 에너지절감은 매우 중요한 이슈가 되는데, 본 연구는 ICT를 활용하여 건물에너지 소비량 및 전력사용요금 절감을 하는 최적제어방법을 구현한 실증 분석을 병원을 대상으로 수행하였다. 먼저 기존의 냉난방용 흡수식 냉온수기와 급탕용 보일러시설 일부를 수축열 히트펌프로 대체하고 사용하는 요금제의 조정을 통해 에너지소비량을 줄이고 요금을 절감하였다. 여기에 환경(외기온도, 사용량 증감 등) 변화를 고려한 ICT 기반 최적제어 기능을 추가적으로 적용함으로 기존 설비 대체 중심의 에너지절감 방법과 ICT 기반의 최적제어방법까지 고려한 효과를 분석하였다. 그 결과 본 연구에서 병원 대상의 최적제어방법은 에너지효율화 설비 적용으로 인한 절감량(53.6%)에 최적자동제어 효과(18.2%)까지 추가적으로 절감할 수 있는 것을 확인하였다. 본 연구 결과를 바탕으로 건물 에너지 절감 성과를 높이는 다양한 방안을 검토해 볼 수 있을 것이다.

수직형 건식 진공 스크류 펌프의 열특성에 대한 연구 (A Study on the Thermal Characteristics of Dry Vacuum Pump with Vertical Screws)

  • 장문석;박재현;김수태;김일곤;조성진
    • 한국기계가공학회지
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    • 제14권2호
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    • pp.67-74
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    • 2015
  • In this study, analysis and experiments were carried out on temperature distributions and thermal deformations in a dry vacuum pump with vertical screws for safe operation. When a vacuum pump is working, it is necessary to get rid of the heat generated by the friction of bearings and the compression of air to prevent the vacuum pump from being damaged by interference between two screws and housing through thermal deformation. Additional cooling was proposed by using oil flow through the inner channel of the rotating axis for lower temperature control of the vacuum pump. Analysis and experimental results were compared in terms of temperature distribution and thermal deformation of the vacuum pump, and two sets of results matched reasonably well. These results for a dry vacuum pump with vertical screws can be used in similar model development and can minimize errors in design and manufacture by providing reasonably accurate prediction in advance.

냉각.윤활방식 변화에 따른 가공면의 미시적 정밀도 평가 (Microscopic precision evaluation of machined surface according to the variation of cooling and lubrication method)

  • 황인옥;권동희;강명창;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2006년도 춘계학술대회 논문집
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    • pp.225-226
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    • 2006
  • As the technique of high-speed end-milling is widely adopted to machining field. The investigation for microscopic precision of workpiece is necessary for machinability evolution. The environmental pollution has become a big problem in industry and many researcher have investigated in order to preserve the environment. The environmentally conscious machining and technology have more important position in machining process. In the milling process, the cutting fluid has greatly bad influence on the environment. The damaged layer affect mold life and machine parts in machining. In this study, the cutting force, the surface roughness, micro hardness and residual stress is evaluated according to machining environment. Finally, it is obtained that the characteristics of damaged layer in environmentally conscious machining is better than that in conventional machining using cutting fluid.

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작동유체가 수평관형 응축기 성능에 미치는 영향에 관한 모사 (Simulation of the effect of working fluids on the horizontal tube condenser)

  • 전용두;이금배;오규남;김진경;박기호;정대헌
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2008년도 동계학술발표대회 논문집
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    • pp.281-285
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    • 2008
  • Effective use of available energy sources is of general concern along with the issues of global warming and unstable oil price. As one of the effort to recover waste heat from industrial facilities effectively, researchers have interest in a technology called organic Rankine cycle(ORC), in which the working fluid is some organic liquid instead of water. Known to have poor efficiency already, this old technology is considered to give an innovative solution to utilizing low grade energy sources, by improving the efficiency. Nano fluidics, coatings and the use of additives are the examples of these efforts. In the present study, we present simulated performance of a horizontal tube type condenser geometry. N-hexanr and isopentane are compared to water vapor case under 1 atm and the inet cooling water temperature of $20^{\circ}C$. EES(Engineering Equations Solver) is used for the present work.

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고분자 담지제에 의한 청주공단내 공장배기가스의 효율적 처리기술에 관한 연구( II ) - 고분자 담지제의 흡착실험을 중심으로 - (Study on Effective Treatment of Waste Gases in Chung-Ju Industrial Complex with Polymeric Absorbent( II ))

  • 이상혁;이영순;전종한
    • 한국안전학회지
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    • 제8권1호
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    • pp.29-34
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    • 1993
  • Two major hazardous gases. SOx and NOx. are emissioned from fossile fuels. SOx has been removed when oil is refined but NOx hasn't. So NOx is very serious problem in air pollution now There are several technologies to remove NOx. e.g. cooling method. scrubbers method. combustion method, polymer membrane method and adsorbent methods. Polymer membrane and adsorbent methods have good economic merit in removal systems of low content hazard gases. Traditional absorbents are porous silicas, aluminas. active carbon and zeolites. But these absorbents act only physisorption which has less removal performance than chemisorption. In this study. polymeric absorbent which has chemisorption as well as physisorption was analyzed about chemical structure and experimented about optimum operation conditions. The results showed that the chemical structure of the polymeric absorbent was expected as polystyrene having -N-CH$_2$COOH absorbent was revealed about 310$m^2$/g. The molar ratio of absored NO to charged NO in absorption experiments was shown 60% of the polymeric absorbent and 45% of zeolite absorbent at 3$0^{\circ}C$.

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