• Title/Summary/Keyword: Air suspension

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Hydropneumatic Modeling and Analysis of a Heavy Truck Cabin Air Suspension System (대형 트럭 캐빈 공기 현가장치의 유공압 모델링 및 해석)

  • Shin, Hang-Woo;Choi, Gyoo-Jae;Lee, Kwang-Heon;Ko, Han-Young;Cho, Gil-Joon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.4
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    • pp.128-134
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    • 2008
  • In this paper, a hydropneumatic modeling and analysis of a heavy truck cabin air suspension system is presented. Cabin air suspension system is a system which improves ride comfort of a heavy truck and it can reduce vibration between truck frame and cabin. The components of the system, air spring, shock absorber, leveling valve and full cabin system are mathematically modelled using AMESim software. Simulation results of components and full cabin system are compared with experimental data of components and test results of a cabin using 6 axis simulation table. It is found that the simulation results are in good agreements with test results, and the hydropneumatic model can be used well to predict dynamic characteric of heavy truck cabin air suspension system.

Lightweight Suspension Module Development for Electric Vehicle (전기 자동차용 경량화 서스펜션 모듈 개발)

  • Jung, Yoon-Sik;Shin, Heon-Seop;Rhim, Sungsoo;Choi, Jin-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.8
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    • pp.1015-1019
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    • 2013
  • To improve the energy efficiency and ride quality of an electric vehicle, it is highly desirable to develop a lightweight suspension system with high travel ratio. Air suspension systems with a rubber tube are often considered optimal for such requirements. In this study, a new lightweight air suspension system with high travel ratio was developed for use in electric vehicles. Furthermore, an FE-based multi-flexible-body dynamics (MFBD) model of the suspension system was developed as a tool for improving the design of an actual suspension system. The MFBD model includes the FE modeling of the rubber tube module as well as other essential parts of the air suspension system. The system parameters for the model were obtained from various experiments. The validity of the developed MFBD model was shown through a comparison between the experimental results and the simulation results.

The Design of the Feedback Control System of Electromagnetic Suspension Using Kalman Filter

  • Jo, Jeong-Min;Han, Young-Jae;Lee, Chang-Young
    • International Journal of Railway
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    • v.4 no.4
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    • pp.93-96
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    • 2011
  • The basic element of the EMS suspension is the electromagnet system, which suspends the vehicle without contact by attracting forces to the rails at the guideway. The suspension of a vehicle by attractive magnetic forces is inherently unstable and consequently it is continuously adjusted by the strength of the suspending electromagnet from rail irregularity and bending of the guideway. In order to improve reliable tracking, it needs to get feedback signals without measurement delay time. In this paper the concept of feedback control system with Kalman Filter in EMS is proposed. The input signals in the feedback control system are an air-gap and an acceleration signal. The air-gap signal with noise from the gap sensor is transformed to the filtered air-gap signal y without measurement delay time by using Kalman Filter. The filtered air-gap signal is transformed to a relative velocity and a relative acceleration signal. Then it multiplies these values by gain matrix in order to get the actuator's reference voltage value. The simulation results show that the dynamic responses of the suspension system can be improved by reducing the influence of measurement delay time of air-gap signals.

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FATIGUE LIFE PREDICTION OF THE PARTS USED IN THE SUSPENSION SYSTEM FOR TRUCKS (화물차량용 현가계 부품의 피로 수명 예측)

  • Jun, Kab-Jin;Park, Tae-Won;Lee, Su-Ho;Yoon, Ji-Won;Kwon, Soon-Ki
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1051-1056
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    • 2007
  • The air suspension system is widely used in commercial vehicles such as buses or special purpose trucks because it improves ride better than any other types of suspension. Since the durability of vehicle parts is directly related to the safety, the evaluation of the durability at the design stage is necessary. In this research, the fatigue life of the air suspension frame for trucks is predicted by the modal stress recovery(MSR) method. Using the process proposed in this research, the fatigue life of vehicle parts can be predicted efficiently at the design stage.

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Design Review for suspension system of magnetically levitated vehicle (자기부상차량 현가시스템 설계에 대한 고찰)

  • Lee, Nam-Jin;Yang, Bang-Sub;Kim, Chul-Guen
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.364-371
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    • 2008
  • In general Maglev (magnetically levitated vehicle) has about 4 or 5 bogies per one vehicle to improve stability of electromagnetic suspension and 4 air-spring per one bogie are to be equipped to prevent form excessive yawing and pitching motion of bogie. 3 leveling valve per one vehcile will be applied to control the height of carbody. This kind of vehicle is on the design stage, and design review will be carried out before manufacture. The suspension system of Maglev consists of 16 of air-spring, auxiliray reservoir and orifice, 3 leveling valve, which are different composition comparative to conventional rolling stock. To improve operational reliability of vehicle, additional ventilation valve will be equipped with airspring. This kind of new design concept requires fundamental design review. In this study, suspension systems of Maglev will be built as mathematical model. Then designed suspension system will be reviewed in view of various points through proposed suspension simulation.

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Solid Core Suspension Disc Insulators Preventing Puncture Caused by Steep Front Surge Voltage

  • Sangkasaad, Samruay
    • KIEE International Transactions on Electrophysics and Applications
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    • v.3C no.5
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    • pp.165-170
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    • 2003
  • This paper presents development of solid core suspension disc insulators (cap and cap suspension disc insulator) for replacing cap and pin suspension disc insulators in overhead transmission and distribution lines which expose to lightning discharges. By this means the punctured problem caused by steep front surge voltage created by lightning discharge on the lines can be solved. The solid core suspension insulator was designed and constructed based on the dimensions of conventional suspension disc insulators (cap and pin insulators). The insulators are made of alumina porcelain. The electrical and mechanical characteristics of the solid core suspension insulators were carried out. The puncture test was performed in the air by applying steep front impulse voltage with amplitude about 2.5 per unit of 50% flashover (CFO) of the insulator unit at negative standard lightning impulse $1.2/50\;\mu\textrm{s}$ with steepness up to $9200\;kV/\mu\textrm{s}$. The testing results show that solid core suspension disc insulators are not punctured eventhough the steepness of the steep front impulse voltage was increased up to $9200\;kV/\mu\textrm{s}$.

The design and performance estimation of air springs for the suspension of Maglev (자기부상열차 현수장치용 공기스프링의 설계와 성능 시험)

  • Lee Jae-Ik;Woo Yi-Wan;Kim Kuk-Jin;Kim Young-Gu
    • Proceedings of the KSR Conference
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    • 2004.10a
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    • pp.216-221
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    • 2004
  • The performance of secondary suspension is one of the most important characteristics of railway vehicles in the regard of vibration and riding comfort. For this reason, the suspension shall be designed to absorb vibration energy effectively and to avoid the resonance which would be occurred by the vibration of the bogies in driving. The main factor of characteristics of suspension is spring coefficient of air spring, and this paper shows how to achieve the desired coefficient and the results of the tests of new air springs.

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A Study on Structure and Vibration Analysis of an Air Suspension Seat (에어 서스펜션 시트의 구조 및 진동해석에 관한 연구)

  • Ha, Jung-Soo;Lee, Gun-Myung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.6
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    • pp.47-54
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    • 2017
  • This study analyzed air suspension seat frame structure and vibration for 50 - 180 kg mass driver to obtain optimum seat design parameter values for the equivalent spring constant and damping coefficient. Various air suspension seat frames were designed following WTS-003 and KS B 6839 standards, and then evaluated using finite elements analysis. Resonance and vibration tests were performed according to the 78/764/EEC standard.

Integration Control of Air-Cell Seat and Semi-active Suspension Using Sliding Perturbation Observer Design (슬라이딩 섭동 관측기를 이용한 에어셀과 반능동 서스펜션의 통합 제어)

  • 유기성;윤정주;이민철;유완석
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.3
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    • pp.159-169
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    • 2004
  • In this study, integration control of air-cell seat and semi-active suspension is proposed to minimize the road-tyre force which can cause uncomfortable feeling to rider. The proposed integration control with sliding perturbation observer is consisted of air-cell seat control which uses the force generated by air-cell and the sky-hook control. The air-cell seat itself has been modeled as a 1 degree of freedom spring-damper system. The actual characteristics of the air-cell have been analyzed through experiments. In this paper, we introduces a new robust motion control algorithm using partial state feedback for a nonlinear system with modelling uncertainties and external disturbances. The major contribution of this work is the development and design of robust observer for the state and the perturbation. The combination skyhook controller and air-cell controller using the observer improves control performance, because of the robust routine called Sliding Observer Design for Integration Control of Air-Cell Seat and Semi-active Suspension. The simulation results show a high accuracy and a good performance.

Effects of the Design Parameters of Suspension Systems on the Bounce of Electric Trains (전동차 상하진동에 대한 현가장치 설계변수의 영향)

  • Park, Ki-Soo;Choi, Yeon-Sun
    • Journal of the Korean Society for Railway
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    • v.11 no.1
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    • pp.39-44
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    • 2008
  • A two degree-of-freedom model for the bogie and car body of an EMU(Electrical Multiple Unit) was implemented on the basis of the experimental data which was actually measured during the running test of an EMU. The air spring of the EMU was modeled using Nishimura's air spring model to accommodate viscoelastic characteristics. Numerical simulation for the variation of th e design parameters of the suspension system shows that reduction of the stiffness of the air spring by decreasing the internal pressure of the air tank or increasing the size of the auxiliary tank can reduce the bounce of the car body within the stability range of the suspension system.