• Title/Summary/Keyword: Air compressor

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A Study of Failure Examples for Refrigerant Gas Leakage in Automotive Air Conditioner System (자동차 에어컨 냉매 가스 누설에 대한 고장사례 고찰)

  • Lee, Il Kwon;Kook, Chang Ho;Moon, Hak Hoon;You, Chang Bae
    • Journal of the Korean Institute of Gas
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    • v.20 no.2
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    • pp.10-15
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    • 2016
  • This paper is to analyze and study the failure examples of refrigerant gas in automotive air conditioner. The first example, the air conditioner compressor continually operated that the refrigerant was leaked in air conditioner system. By lubrication shortage, the piston was partially sticked on cylinder of air conditioner compressor inner part. This was caused the phenomenon of engine operation trouble by load increasing with engine rpm variation during engine running. The second example, it sought the fact that the air conditioner refrigerant gas was leaked from air conditioner compressor to condenser high pressure pipe toward rear air conditioner checking with the lines of air conditioner. The third example, the refrigerant gas of air conditioner found that was leaked imperceptible from condenser inner by crack that was generated on the fins of air conditioner condenser. Therefore, the air conditioner system that maintain the air conditioner by decreasing the in-car temperature must meticulously manage to not leak the air conditioner refrigerant gas.

Vibration Analysis of Compressor and Pipe Using RecurDyn (RecurDyn 을 이용한 압축기 및 배관 진동 해석)

  • Kwon, Seungmin;Son, Youngboo;Ha, Jonghun;Yoo, Hong Hee
    • Transactions of the KSME C: Technology and Education
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    • v.3 no.2
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    • pp.117-124
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    • 2015
  • Recently, noise reduction in room air conditioner has been one of the most important issues as well as cooling efficiency. A rotary compressor is widely used in room air conditioners. But, the rotary compressor is the dominant vibration/noise source in an air conditioner. A number of studies have been conducted on reducing rotary compressor vibration/noise through improving muffler and resonator design. However, a noise delivering path between compressor and pipe is not fully taken into consideration. In this paper, the vibration analysis model of rotary compressor is modeled using RecurDyn and experimental validation is presented.

Rotordynamci Effects Due to Aerodynamic Instability in a Turbo-compressor with Air Foil Bearings (공기 포일 베어링으로 지지되는 터보 압축기의 공력 불안정성이 로터에 미치는 진동 영향)

  • Kim, Tae-Ho;Lee, Yong-Bok;Kim, Chang-Ho;Kim, Kwang-Ho;Lee, Nam-Soo
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.191-198
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    • 2002
  • Oil-free turbo-compressor supported by compliant foil bearings which remove oil-contamination by elimination of the conventional ball bearing and oil lubrication systems is presented. Turbo-compressor makes two individual air compression with two impellers at operating speed, 39,000rpm. In this study, the rotordynamic effects caused by aerodynamic instability were investigated with variable mass flow rate. Correlation between frequencies of pressure fluctuation in two diffusers and those of excitation forces on rotor were clearly developed in aerodynamic unsteady region. Thus, these results show that it is beneficial to design high speed rotating turbomachinery considering coupling effect between aerodynamic instability and rotordynamic force.

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Rotordynamic Effects Due to Aerodynamic Instability in a Turbo-compressor with Air Foil Bearings (공기 포일 베어링으로 지지되는 터보 압축기의 공력 불안정성이 로터에 미치는 진동 영향)

  • Kim, Tae-Ho;Lee, Yong-Bok;Kim, Chang-Ho;Lee, Nam-Soo;Kim, Kwang-Ho;Shin, You-Hwan
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.2 s.19
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    • pp.62-69
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    • 2003
  • An oil-free turbo-compressor supported by compliant foil bearings which remove oil-contamination by elimination of a conventional ball bearing and oil lubrication systems is presented. Turbo-compressor makes two individual air compressions with two impellers at a operating speed of 39,000 rpm. In this study, the rotordynamic effects caused by aerodynamic instability were investigated with variable mass flow rates. Correlations between frequencies of pressure fluctuation in two diffusers and those of excitation forces on rotor were clearly observed in an aerodynamic unsteady region. Thus, these results show that it is beneficial to design high-speed rotating turbomachinery by considering coupling effect between aerodynamic instability and rotordynamic force.

Case study of the Vibration Analysis of the Compressor Ammonia Refrigerator (공기 압축기와 암모니아 냉동기의 진동 분석 사례)

  • Jang, Y.S.;Lim, J.I.;Kim, B.S.;Kim, H.J.;Choi, B.G.
    • Journal of Power System Engineering
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    • v.12 no.4
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    • pp.52-56
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    • 2008
  • The necessity of diagnosis of the rotating machinery which is widely used in the industry is increasing. Because vibration diagnosis can avoid sudden breakdown of machine and reduce the maintenance costs. In chemical factory, Air-compressor and refrigerator which can affect the performance and capacity of output are important machine. Therefore, in this paper, the vibration of reassembled air-compressor and refrigerator after explosion is measured for checking the machine condition. The result of diagnosis and solution is discussed in this paper.

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Friction Characteristics Between Vane and Rolling Piston in a Rotary Compressor Used for Refrigeration and Air-Conditioning Systems

  • Cho, Ihn-Sung;Baek, Il-Hyun;Oh, Seok-Hyung;Jung, Jae-Youn
    • KSTLE International Journal
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    • v.9 no.1_2
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    • pp.17-21
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    • 2008
  • The rolling piston type rotary compressor has been widely used for refrigeration and air-conditioning systems due to its compactness and high-speed operation. The present study is one of studies to maximize the advantages of refrigerant compressors. In addition, because friction characteristics of the critical sliding component is essential in the design of refrigerant compressors, the present study also analyzed the lubrication characteristics of a rotary compressor used for refrigeration and air-conditioning systems. In order to measure the friction force between the vane and the rolling piston, an experimental apparatus known as the Pin-on-Disk was used. Load is applied by the hydraulic servo valve controlling the pressure of the hydraulic cylinder. The results showed that the rotational speed of the shaft, the operating temperature, and the discharge pressure significantly influenced the friction force between the vane and the rolling piston.

Development of a Low Noise and High Efficiency Rotary Compressor by a New Muffler (신규 저소음 및 고효율 머플러 적용 회전식 압축기 개발)

  • Jarng, In-Sun;Kim, Bong-Jun;Youn, Young;Sung, Choon-Mo;Lee, Seung-Gap
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.533-539
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    • 2004
  • The rotary compressor is widely used for the air conditioner because it is efficient and compact. In recent, the need for silent and efficient compressors is much stronger than the past. The new type muffler was invented to reduce noise level and to improve efficiency. The new type muffler that has two side discharge holes and dome shape represents much lower overall noise level, especially noise levels around 1kHz than the old type one that has one center discharge hole In acoustic spectra. Also it has higher air conditioner efficiency by lower oil discharging amount of a compressor than old type one that has rectangular shape and two side discharge holes. The noise reduction and efficiency improvement effects of the new type muffler were verified by tests for rotary compressors and air conditioners.

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Effect of the Heat Transfer on the Performance Characteristics of Rolling Piston Type Rotary Compressors for Air Conditioner (회전 피스톤형 로터리 압축기 내의 열전달이 성능특성에 미치는 영향에 관한 연구)

  • 양동준;정진택;박진무;황선웅
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.13 no.8
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    • pp.763-770
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    • 2001
  • The high pressure side rotary compressor is investigated in this study. The temperatures at 29 points of main components and the refrigerant and the performance of the instrumented compressor are measured at various operating conditions. The complex heat transfer mechanism between the components, such s cylinder, suction pipe and stator of motor, is fairly clarified. It is also confirmed that the achievement of a high efficiency by reducing the heat transfer loss in the rotary compressor is possible.

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An Experimental Study on Correlation between Oil Discharge and Various Operating Conditions of a CO2 Compressor (CO2 압축기의 운전조건과 오일토출의 상관분석에 관한 실험적 연구)

  • Lee, Ik-Soo;Kang, Byung-Ha
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.1
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    • pp.73-79
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    • 2011
  • A portion of oil for lubrication of compressor flows together with refrigerant in the refrigeration system. If the oil discharge from a compressor is increased in the refrigeration system, not only pressure drop is increased in other components, such as evaporator and gas cooler, but also heat transfer coefficient in the heat exchangers is decreased. Oil discharge rate from a compressor may strongly depend on operating conditions of a compressor. In this study, one stage single rotary compressor is employed for measuring oil circulation ratio(OCR). Carbon dioxide and PAG oil are used as refrigerant and lubricant. Using a U-tube densimeter, mixture density is measured. Oil circulation ratio(OCR) can be estimated by measured mixture density. The results obtained indicate that the oil circulation ratio(OCR) is increased as the suction temperature or compressor operating frequency is increased. Oil circulation ratio(OCR) correlation of the compressor is also suggested.

Gas Pulsation Analysis in a T-Shaped Suction Passage of a CO2 Twin Rotary Compressor (CO2 트윈 로타리 압축기의 흡입관로에서의 가스맥동 해석)

  • Kim, Woo-Young;Ahn, Jong-Min;Kim, Hyun-Jin;Cho, Sung-Oug
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.8
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    • pp.549-555
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    • 2011
  • For a $CO_2$ one-stage twin rotary compressor, a T-shaped suction port was used to effectively supply the suction gas stream into two individual suction chambers of the twin cylinders. Suction gas pulsations were observed in the pressure sensor signals and these were simulated by using the acoustic modeling of Helmholz resonators in parallel. The module of acoustic modeling was combined to a computer simulation program for the compressor performance. Validation of the simulation program has been carried out for a bench model compressor in a compressor calorimeter. Cooling capacity and the compressor input power were reasonably well compared between the simulation and the calorimeter test. Particularly, good agreement on P-V diagram between the simulation and the test was obtained.