• Title/Summary/Keyword: Aerospace industries

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Design of Composite Laminates Using Enumeration Method (나열법을 이용한 복합재 적층판 설계)

  • Joung, Chanwoo;Bae, Il-Joon;Park, Young-Bin
    • Composites Research
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    • v.33 no.5
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    • pp.288-295
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    • 2020
  • Fiber-reinforced composite laminates have high specific stiffness and strength and are expected to be useful for weight reduction in weight-sensitive industries, such as automotive and aerospace. However, designing composite laminates is often dependent on designer's experience and intuition because of difficulties in determining the number of plies and stacking sequence, which tends to lead to over-design. In this study, optimal design of composite laminates was performed to minimize weight, while withstanding the given load. Based on the enumeration method, all combinations of stacking sequence satisfying the design guideline for composite laminates were considered. Composite laminates were discretized into panels. Optimal number of plies and stacking sequence for each panel were determined considering local load on each panel and contiguity across adjacent panels. Failure index from Tsai-Wu criteria was optimized for strength and buckling analysis was performed for compressive load. Stacking angles of 0, ±45 and 90° were used.

Design of Experiments for Optimization of Helicopter Flight Tests (헬리콥터 비행시험 최적화를 위한 실험계획법의 적용)

  • Byun, Jai-Hyun;Lee, Gun-Myung;Kim, Se-Hee
    • Transactions of the KSME C: Technology and Education
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    • v.2 no.2
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    • pp.113-124
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    • 2014
  • In developing an aircraft, configuration determination and requirement proofing depend on flight test results. Since the flight tests require much time and high cost, systematic flight test planning and analysis are needed to reduce cost and development time. This paper presents a desirability function approach to present an integrative measure of vibration levels at important positions and suggests a fractional factorial design which is one of the experimental design methods to help perform systematic flight tests. A method to perform flight tests in stages is also suggested to further reduce the number of flight tests.

An Improvement Study on Brake System for KUH-1 (한국형 기동헬기의 제동장치 개선에 관한 연구)

  • Choi, Jae Hyung;Lim, Hyun-Gyu;Yoon, Jong Jin;Kang, Deuk Soo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.4
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    • pp.292-299
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    • 2017
  • The KUH-1's Wheel Brake Assembly which is Brake System is an essential component to perform flight mission for pilot. It has function of taxing, differential braking and parking to sustain landing capability. However, the skid and abrasion of tire were occurred in mass-produce operation. Also, if it is occurred on the ground, the flight can not be performed. In this case, the defect is a major cause of the decrease in the operation rate of aircraft. In this paper, the cause of the defect in flight was identified and the failure process was organized. Also, it describes design improvements which was derived from troubleshooting and suggests verification results of flight test.

Study on the Qualitative Defects Detection in Composites by Optical Infrared Thermography (적외선 열화상 기술을 이용한 복합재료의 결함 검출 정량화 연구)

  • Park, Hee-Sang;Choi, Man-Yong;Park, Jeong-Hak;Kim, Won-Tae;Choi, Won-Jong
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.2
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    • pp.150-156
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    • 2011
  • In this paper, infrared thermography measurement technique has been used to develop standard measurement technique for nondestructive testing of composite materials which is widely used in aerospace industries. To increase the defect detection rate, the related experiment used the lock-in IR-thermographiy method. Therefore it is of considerable interest in the field of non-destructive testing for fast discontinuity detection by using ultrasonic lock-in infrared thermography. The result also shows that as the investigation period of light source is lengthened according to the thickness of specimen, the possibility of detecting defects gets higher as well. However, the reason why the result values were not favorable when less than 50 mHz of light source was provided is because it was difficult to detect defects as the defect parts became a state of thermal equilibrium in general when thermal diffusivity affects the entire materials.

A study on improvement of painting quality through a de-painting phenomenon of KUH-1 tail blade (한국형 기동헬기 꼬리 날개 디페인팅 현상을 통한 도장 품질 향상에 관한 연구)

  • Chang, In-Ki;Kim, Young-Jin;Seo, Hyun-Soo;Jeon, Boo-Il
    • Journal of Korean Society for Quality Management
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    • v.42 no.3
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    • pp.325-338
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    • 2014
  • Purpose: The purpose of this study was to explain de-painting phenomenon of KUH-1 tail blade and to propose useful solution of it by test. The proposed solution was evaluated by real flight, and then it applied to mass product to improve the paint qual ity of KUH-1 tail blade. Methods: This study investigated an adhesive ability of primer following surface sanding condition. The cross cut and scratch test were conducted to evaluate the adhesive strength. And the water flow test was designed to simulate a real flight condition under rain. Through water flow test, an optimal condition of tail blade to prevent a de-painting phenomenon was deduced. Finally, the improvement method was evaluated by real flight under rain. Results: The results of this study are as follows; The sequential polishing was most excellent method in primer painting quality. The results of test including cross cut, scratch and water flow showed that MIL-DTL-53039 paint with epoxy primer has excellent adhesive ability. To proof the effect of improvement, a real flight during a rain condition was conducted. Finally, the comparison between original and improved configuration was conducted. Conclusion: The painting quality of KUH-1 tail blade was improved through deriving an optimal painting condition. In detail, a condition of optimal sanding and a sort of primer and paint was showed. Finally, the reliability of tail blade was guaranteed through improving the quality of painting.

An analysis of economic effect for the investment on aircraft development (생산유발 및 생산성 제고 효과를 통한 항공기 개발 투자의 파급효과 분석)

  • Hong, Chang-Mok;Yi, Jae-Kyung;Lee, Tae-Hee;Kim, Do-Hyeon
    • Asia-Pacific Journal of Business Venturing and Entrepreneurship
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    • v.5 no.4
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    • pp.51-68
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    • 2010
  • The article analyses economic effect of medium size aircraft development project. It is based on the measurement of induced production and increased productivity by the investment on the development project. The analysis shows around 5.2 trillion KRW induced production and 65 billion KRW productivity are expected, if 1.4 trillion KRW is invested as planned. The economic effects with the same size of investment across different manufacturing industries - shipbuilding, auto, general machinery and emiconductor - are also measured for comparison. The result reports ircraft anufacturing is positioned as middle in terms of induced production nd productivity nhancement. he results in this article support the investment, which has economic asibility as well as strategic and military importance as argued.

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Comparison of Friction and Wear Characteristics of Thin Film Coatings Using Tribotesters at Atmospheric/Vacuum Conditions (대기압/진공 조건의 트라이보 시험기를 이용한 박막 코팅의 마찰/마모 특성 비교)

  • Kim, Hae-Jin;Kim, Dae-Eun;Kim, Chang-Lae
    • Tribology and Lubricants
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    • v.35 no.6
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    • pp.389-395
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    • 2019
  • In various industries, thin film coatings are used to improve friction and wear characteristics. Various types of tribotesters are used to evaluate the friction and wear characteristics of such thin film coatings. In this study, we fabricated a micro-tribotester and Tribo-scanning electron microscopy (SEM) to compare the friction and wear characteristics of copper (Cu) coatings under an atmospheric pressure and a vacuum condition, respectively. The reliability of the different types of tribotesters was evaluated by performing calibrations for the sensor to measure the friction forces and normal loads. Using the two different types of devices, the friction and wear tests are conducted at the same experimental conditions excluding environment conditions such as the atmospheric pressure and vacuum condition. The friction coefficient at the vacuum condition is lower than at the atmospheric pressure. This difference in friction characteristics is due to the fact that wear phenomena occur differently according to the atmospheric pressure and vacuum condition. At the atmospheric pressure, the abrasive wear is the main wear mechanism. At the vacuum condition, the adhesive wear is the main wear mechanism. The reason for the difference in the wear mechanism of the Cu coating at the atmospheric pressure and the vacuum condition is that the oxidation phenomenon, which does not appear at the vacuum condition, occurs at the atmospheric pressure; therefore, the characteristics of the Cu coating change accordingly.

Flight Demonstration Test of a Smart Skin Antenna for Communication and Navigation (통신 항법용 스마트 스킨 안테나의 비행데모시험)

  • Kim, Min-Sung;Park, Chan-Yik;Cho, Chang-Min;Yoon, Jong-Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.42 no.7
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    • pp.567-575
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    • 2014
  • This paper suggests an installation procedure of a smart skin prototype into an aircraft, flight demonstration test procedures and test results. Four communication and navigation antennas are embedded into one Conformal Load-bearing Antenna Structure(CLAS). Log periodic patch type antenna was designed as a multi-band antenna to cover four antenna frequency bands. The requirements of CLAS were verified by ground tests before aircraft installation. A CLAS speed-brake was installed into KT-1 aircraft and performances of dual antennas were verified as multi-antenna tests on the ground. Electromagnetic compatibility tests were conducted to check compatibility between the CLAS and all existing equipments. Flight demonstration tests were conducted by one sortie of flight test for one antenna. The activeness and continuity of communication and navigation signal during the flight, null area of antenna signal along the circling flight were monitored. The embedded antennas worked better than expected during four sorties of flight tests.

Machining experimental and characteristic analysis of vaporized amplification sheets according to selection of high-power density electron beam drilling parameters (고출력 전자빔 드릴링 가공 파라미터 선정에 따른 증기화 증폭 시트의 가공 실험 및 특성 분석)

  • Kim, Hyun-Jeong;Jung, Sung-Taek;Wi, Eun-Chan;Lee, Joo-Hyung;Kang, Jun-Gu;Kim, Jin-Seok;Kang, Eun-Goo;Baek, Seung-Yub
    • Design & Manufacturing
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    • v.14 no.2
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    • pp.62-68
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    • 2020
  • Recently, research on precise parts required in aerospace, ship, and automobile industries has been actively conducted. In this paper, electron beam drilling machining parameters were selected and experiments were conducted to compare processing characteristics analysis according to machining parameters through machining experiments of a vaporization amplification sheet to which STS 304 was applied. Also, as a result of measuring the machining. As the thickness gradually increased, it was confirmed that the electron beam could not reach the vaporization amplification sheet and thus melted on the surface of the material. As a result of the experimental analysis, it was analyzed that the vaporization explosion reaction of the vaporization amplification sheet was not normally performed due to the working distance (WD) according to the material thickness.

A STUDY OF THERMAL ANALYSIS OF KAONICS (적외선 카메라 KAONICS의 열해석)

  • Kang, Ji-Na;Lee, Sung-Ho;Jin, Ho;Park, Soo-Jong;Moon, Bong-Kon;Kim, Sang-Ho;Park, Jang-Hyun
    • Journal of Astronomy and Space Sciences
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    • v.21 no.4
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    • pp.467-480
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    • 2004
  • It is very important to eliminate thermal background radiation for the near infrared camera system such as KAONICS (KAO Near Infrared Camera System). Thermal background radiations which come from window and cryostat wall influence IR detector and decrease IR system performance. Therefore the cold box which contains optics and detector housing must be cooled down to eliminate thermal background radiation. We carried out quantitative analysis to determine internal cooling temperature to reduce thermal noise in the J, H, Ks, and L bandpass. Additionally, we estimated the incoming heat load and then chose the cryocooler adequate to KAONICS's requirements. The cooling time and the final cooling temperature of the cold box were calculated. These results were also implemented to the system design.