• Steel and Composite Structures
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• v.47 no.5
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• pp.633-644
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• 2023

Taking a look at the previously published papers, it is revealed that there is a porosity index limitation (around 0.35) for the mechanical behavior analysis of the functionally graded porous (FGP) structures. Over mentioned magnitude of the porosity index, the elastic modulus falls below zero for some parts of the structure thickness. Therefore, the current paper is presented to analyze the vibrational behavior of the FGP Timoshenko beams (FGPTBs) using a novel refined formulation regardless of the porosity index magnitude. The silica aerogel foundation and various hydrothermal loadings are assumed as the source of external forces. To obtain the FGPTB's properties, the power law is hired, and employing Hamilton's principle in conjunction with Navier's solution method, the governing equations are extracted and solved. In the end, the impact of the various variables as different beam materials, elastic foundation parameters, and porosity index is captured and displayed. It is revealed that changing hygrothermal loading from non-linear toward uniform configuration results in non-dimensional frequency and stiffness pushing up. Also, Al - Al2O3 as the material composition of the beam and the porosity presence with the O pattern, provide more rigidity in comparison with using other materials and other types of porosity dispersion. The presented computational model in this paper hopes to help add more accuracy to the structures' analysis in high-tech industries.

• Journal of Powder Materials
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• v.30 no.3
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• pp.223-232
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• 2023

Metal additive manufacturing (AM) has transformed conventional manufacturing processes by offering unprecedented opportunities for design innovation, reduced lead times, and cost-effective production. Aluminum alloy, a material used in metal 3D printing, is a representative lightweight structural material known for its high specific strength and corrosion resistance. Consequently, there is an increasing demand for 3D printed aluminum alloy components across industries, including aerospace, transportation, and consumer goods. To meet this demand, research on alloys and process conditions that satisfy the specific requirement of each industry is necessary. However, 3D printing processes exhibit different behaviors of alloy elements owing to rapid thermal dynamics, making it challenging to predict the microstructure and properties. In this study, we gathered published data on the relationship between alloy composition, processing conditions, and properties. Furthermore, we conducted a sensitivity analysis on the effects of the process variables on the density and hardness of aluminum alloys used in additive manufacturing.

• Journal of Powder Materials
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• v.30 no.3
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• pp.255-261
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• 2023

Aluminum alloys are widely utilized in diverse industries, such as automobiles, aerospace, and architecture, owing to their high specific strength and resistance to oxidation. However, to meet the increasing demands of the industry, it is necessary to design new aluminum alloys with excellent properties. Thus, a new method is required to efficiently test additively manufactured aluminum alloys with various compositions within a short period during the alloy design process. In this study, a combinatory approach using a direct energy deposition system for metal 3D printing process with a dual feeder was employed. Two types of aluminum alloy powders, namely Al6061 and Al-12Cu, were utilized for the combinatory test conducted through 3D printing. Twelve types of Al-Si-Cu-Mg alloys were manufactured during this combinatory test, and the relationship between their microstructures and properties was investigated.

• Steel and Composite Structures
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• v.44 no.4
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• pp.519-529
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• 2022

Sandwich structures with the superior mechanical properties such as high stiffness and strength-to-weight ratio, good thermal insulation, and high energy absorption capacity are used today in aerospace, automotive, marine, and civil engineering industries. These structures are composed of moderately stiff, thin face sheets that withstand the majority of transverse and in-plane loads, separated by a thick, lightweight core that resists shear forces. In this research, the finite element technique is used to simulate a sandwich panel with a truss core under axial compressive stress using ABAQUS software. A review of past experimental studies shows that the bondline between the core and face sheets plays a vital role in the critical failure load. Therefore, this modeling analyzes the damage initiation modes and debonding between face sheet and core by cohesive surface contact with traction-separation model. According to the results obtained from the modeling, it can be observed that the adhesive stiffness has a significant influence on the critical failure load of the specimens. To achieve the full strength of the structure as a continuum, a lower limit is obtained for the adhesive stiffness. By providing this limit stiffness between the core and the panel face sheets, sudden failure of the structure can be prevented.

• Wind and Structures
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• v.37 no.6
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• pp.461-471
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• 2023

The main objective of this study was to establish design guidelines for three key design variables (spar thickness, spar diameter, and total draft) by examining their impact on the stress distribution and resonant frequency of a 2.5-MW spar-type floating offshore wind turbine substructure under extreme marine conditions, such as during Typhoon Bolaven. The current findings revealed that the substructure experienced maximum stress at wave frequencies of either 0.199 Hz or 0.294 Hz, consistent with previously reported experimental findings. These results indicated that the novel simulation method proposed in this study, which simultaneously combines hydrodynamic diffraction analysis, computational dynamics analysis, and structural analysis, was successfully validated. It also demonstrated that our proposed simulation method precisely quantified the stress distribution of the substructure. The novel findings, which reveal that the maximum stress of the substructure increases with an increase in total draft and a decrease in spar thickness and spar diameter, offer valuable insights for optimizing the design of spar-type floating offshore wind turbine substructures operating in various harsh marine environments.

• Journal of Sensor Science and Technology
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• v.33 no.3
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• pp.173-178
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• 2024

Development of pressure sensors for harsh environments with high pressure, humidity, and temperature is essential for many applications in the aerospace, marine, and automobile industries. However, existing materials such as polymers, adhesives, and semiconductors are not suitable for these conditions and require materials that are less sensitive to the external environment. This study proposed a pressure sensor that could withstand harsh environments and had high durability and precision. The sensor comprised a piezoresistor pattern and an insulating film directly formed on a stainless-steel membrane. To achieve the highest sensitivity, a pattern design method was proposed that considered the stress distribution in a circular membrane using finite element analysis. The manufacturing process involved depositing and etching a dielectric insulating film and metal piezoresistive material, resulting in a device with high linearity and slight hysteresis in the range of a maximum of 40 atm. The simplicity and effectiveness of this sensor render it a promising candidate for various applications in extreme environments.

• Journal of the Korean Society for Aviation and Aeronautics
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• v.32 no.2
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• pp.48-64
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• 2024

This study established a marketing strategy for the KAI Light Civil Helicopter (LCH) market by applying a Brand Asset Valuator (BAV) model to the LCH project currently underway by Korea Aerospace industries (KAI). Through literature reviews, the global scale of LCH projects and the development status of KAI LCH were identified. Subsequently, four sub-items from the BAV model were applied, and an expert survey was conducted. The primary data underwent an analysis process following the completion of the validity and reliability verification stage. The analysis revealed that the highest value was in the knowledge indicator, while the lowest value was in differentiation. The analysis confirmed KAI LCH's position on the BAV Power gird, indication that brand vitality, particularly differentiation, was lower than brand knowledge. Accordingly, this study finally presents a new marketing strategy to enhance the brand vitality of KAI LCH.

• Advances in nano research
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• v.17 no.1
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• pp.19-32
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• 2024

Functionally graded-carbon nanotube (FG-CNT) is expected to be a new generation of materials with a wide range of potential applications in technological fields such as aerospace, defense, energy, and structural industries. In this paper, an exact finite strip method for functionally graded-carbon nanotube sandwich plates is developed using first-order shear deformation theory to get the exact natural frequencies of the plates. The face sheets of the plates are made of FG-CNT with continuous and smooth grading based on the power law index. The equations of motion have been generated based on the Hamilton principle. By extracting the exact stiffness matrix for any strip of the sandwich plate as a non-algebraic function of natural frequencies, it is possible to calculate the exact free vibration frequencies. The accuracy and efficiency of the current method is established by comparing its findings to the results of the literature works. Examples are presented to prove the efficiency of the generated method to deal with various problems, such as the influence of the length-to-height ratio, the power law index, and a core-to-face sheet thickness of the single and multi-span sandwich plates with various boundary conditions on the natural frequencies. The exact results obtained from this analysis can check the validity and accuracy of other numerical methods.

• Structural Engineering and Mechanics
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• v.91 no.6
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• pp.627-642
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• 2024

In the present work, the deformation and stresses induced in a functionally graded disk have been reported for different loading conditions. The governing differential equation is solved using the classical method namely Navier's method by considering thermal and mechanical boundary conditions at the surface of the disk. To simplify solving the second-order differential equation, a plane stress condition was assumed. Following validation using a one-dimensional steady-state heat condition problem, temperature variations were computed for constant heat generation and varying conductivity. The research aims to investigate both the individual and combined effects of rotation, gravity, and temperature with constant heat generation on a hollow disk operating under complex loading conditions. The results demonstrated a high degree of accuracy when compared with those in existing literature. Material properties, such as Young's modulus, density, conductivity, and thermal expansion coefficient, were modeled using a power law variation along the disk's radius by considering aluminum as a base material. The proposed analytical method is straightforward, providing valuable insights into the behavior of disks under various loading conditions. This method is particularly useful for researchers and industries in selecting appropriate loading conditions and grading parameters for engineering applications, including aerospace components, energy systems, and rotary machinery parts.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.12
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• pp.1683-1688
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• 2012

Topology optimization is applied for the lightweight design of three main parts of a vertical articulated robot: a base frame, a lower and a upper frame. Design domains for optimization are set as large solid regions that completely embrace the original parts, which are discretized by using three-dimensional solid elements. Design variables are parameterized one-to-one to the material properties of each element by using the SIMP method. The objective of optimization is set as the multi-objective form combining the natural frequencies and mean compliances of a structure for which load steps of interest are selected from the multibody dynamics analysis of a robot. The obtained results of topology optimization are post-processed to designs favorable to manufacturability for casting process. The final optimized results are 11.0% (base frame), 12.0% (lower frame) and 10.0% (upper frame) lighter with similar or even higher static and dynamic stiffnesses than the original models.