• 제목/요약/키워드: Adhesively-bonded single lap joint

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복합재료 동력전달축의 접착조인트 설계 (Design of Adhesive Joints for Composite Propeller Shafts)

  • 김진국;이대길
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 춘계학술발표대회 논문집
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    • pp.149-153
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    • 2000
  • Substituting composite structures for conventional metallic structures has many advantages because of higher specific stiffness and specific strength of composite materials. In this work, one-piece propeller shafts composed of carbonfepoxy and glass/epoxy composites were designed and manufactured for a rear wheel drive automobile satisfying three design specifications, such as static torque transmission capability, torsional buckling and the fundamental natural bending frequency. Single lap adhesively bonded joint was employed to join the composite shaft and the aluminum yoke. For the optimal adhesive joining of the composite propeller shaft to the aluminum yoke, the torque transmission capability of the adhesively bonded composite shaft was calculated with respect to bonding length and yoke thickness by finite element method and compared with the experimental result. Then an optimal design method was proposed based on the failure model which incorporated the nonlinear mechanical behavior of aluminum yoke and epoxy adhesive. From the experiments and FEM analyses, it was found that the static torque transmission capability of composite propeller shaft was maximum at the critical yoke thickness, and it saturated beyond the critical length. Also, it was found that the one-piece composite propeller shaft had 40% weight saving effect compared with a two-piece steel propeller shaft.

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Destructive testing of adhesively bonded joints under static tensile loading

  • Ochsner, A.;Gegner, J.
    • 접착 및 계면
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    • 제5권2호
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    • pp.22-36
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    • 2004
  • Several in-situ testing methods of adhesively bonded joints under static short-time tensile loading are critically analyzed in terms of experimental procedure and data evaluation. Due to its rather homogeneous stress state across the glue line, the tensile-shear test with thick single-lap specimens, according to ISO 11003-2, has become the most important test process for the determination of realistic materials parameters. This basic method, which was improved in both, the experimental part by stepped adherends and easily attachable extensometers and the evaluation procedure by numeric substrate deformation correction and test simulation based on the finite element method (FEM), is therefore demonstrated by application to several kinds of adhesives and metallic adherends. Multi-axial load decreases the strength of a joint. This effect, which is illustrated by an experimental comparison, impedes the derivation of realistic mechanical characteristics from measured force-displacement curves. It is shown by numeric modeling that tensile-shear tests with thin plate substrates according to ISO 4587, which are widely used for quick industrial quality assurance, reveal an inhomogeneous stress state, especially because of relatively large adherend deformation. Complete experimental determination of the elastic properties of bonded joints requires independent measurement of at least two characteristics. As the thick-adherend tensile-shear test directly yields the shear modulus, the tensile butt-joint test according to ISO 6922 represents the most obvious complement of the test programme. Thus, validity of analytical correction formulae proposed in literature for the derivation of realistic materials characteristics is verified by numeric simulation. Moreover, the influence of the substrate deformation is examined and a FEM correction method introduced.

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딥러닝을 이용하여 진동 응답 기반 비선형 변환 접근법을 적용한 단일 랩 조인트의 접착 면적 탐지 시스템 (Adhesive Area Detection System of Single-Lap Joint Using Vibration-Response-Based Nonlinear Transformation Approach for Deep Learning)

  • 김민제;김동윤;윤길호
    • 한국전산구조공학회논문집
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    • 제36권1호
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    • pp.57-65
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    • 2023
  • 본 연구는 딥러닝을 위한 비선형 변환 접근법을 사용하여 Single-lap joint의 접착 영역을 조사하기 위한 진동 응답 기반 탐지 시스템을 제시한다. 산업 혹은 공학 분야에서 분해가 쉽지 않은 구조 내에 보이지 않는 부분의 상태와 접착된 구조의 접착 부위 상태를 알기 어려운 문제가 있다. 이러한 문제를 해결하기 위해 본 연구는 비선형 변환을 이용하여 기준 시편의 진동 응답으로 다양한 시편의 접착 면적을 조사하는 탐지 방법을 제안한다. 이 연구에서는 CNN 기반 딥러닝으로 진동 특성을 파악하기 위해 비선형 변환을 적용한 주파수 응답 함수를 사용했고 분류를 위해 가상의 스펙트로그램을 사용했다. 또한, 제시된 방법을 검증하기 위해 알루미늄, 탄소섬유복합재 그리고 초고분자량 폴리에틸렌 시편에 대한 진동 실험, 분석적 해, 유한요소해석을 수행했다.

음향방출시험에 의한 복합 재료 접합부의 비파괴평가 (Evaluation of Adhesive Bonding Quality by Acoustic Emission)

  • 이종오;이주석;윤운하;이승희
    • 비파괴검사학회지
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    • 제16권2호
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    • pp.79-85
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    • 1996
  • 복합 재료의 single-lap 및 double-strap adhesive bonding joint 시험편에서 피로 및 인장시험시 방출되는 AE 신호의 분석에 의한 피로 수명 예측 및 파괴 과정의 감시에 대한 연구를 수행하였다. Bonding 시험편의 피로시험시 AE event의 발생양상은 피로에 의해 축적된 elastic strain energy의 방출과 관계되며, peak amplitude가 높고 event duration이 긴 event의 발생 영역과 peak amplitude가 낮고 event duration이 짧으나 많은 event가 발생되는 영역으로 나눌 수 있었다. 그리고 두 영역 사이의 경계 cycle은 피로 수명의 70-80% 근방에 존재하였으며, 이를 이용한다면 피로 수명의 예측이 가능하리라 판단된다.

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복합재료 동력전달축의 접착조인트에 관한 연구 (A Study on Adhesive Joints for Composite Driveshafts)

  • 김진국;이대길;최진경;김일영
    • Composites Research
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    • 제14권2호
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    • pp.13-21
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    • 2001
  • 비강성, 비강도가 우수한 복합재료의 특성상, 기존의 금속 구조물을 복합재료 구조물로 대체 하는 것은 많은 이득을 가져온다. 이 논문에서는 탄소섬유/에폭시 복합재료와 유리섬유/에폭시 복합재료를 이용하여 정적 토크전달 능력, 비틀림 좌굴 하중. 굽힘 1차 고유진동수의 설계 기준을 만족하는 후륜구동 자동차용 일체형 동력전달축이 설계 및 제조되었다. 복합재료 중공축과 알루미늄 요크와의 결합을 위하여 단일 겹치기 접착조인트가 사용되었으며, 접착조인트의 정적 토크전달 능력은 접착길이와 요크두게에 따라 유한요소 해석을 이용하여 계산되었고, 실제 실험결과와 비교되었다. 복합재료 중공축의 정적 토크전달 능력은 Tasi-Wu 파괴지수와 아루미늄 요크와 에폭시 접착제의 비선형 물성을 적용하여 계산되었다. 실험과 해석결과로부터 복합재료 동력전달축의 정적 토크전달 능력은 임계 요크 두께에서 가장 높았으며, 임계 접착길이 이상에서는 포화되었다. 또한 일체형 복합재료 동력전달축은 기존의 2단 분리형 강철 동력전달축과 비교하여 40%의 무게 감소효과를 가져왔다.

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A STUDY ON THE ADHESION OF A SOFT LINER CONTAINING 4-META TO THE BASE METAL ALLOY AND ITS VISCOELASTIC PROPERTY

  • Park Hyun-Joo;Kim Chang-Whe;Kim Yung-Soo
    • 대한치과보철학회지
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    • 제41권6호
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    • pp.732-746
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    • 2003
  • Statement of problem. Soft lining materials, also referred to as tissue conditioning materials, tissue heating materials, relining materials, soft liners or tissue conditioners, were first introduced to dentistry by a plastic manufacturer in 1959. Since the introduction of the materials to the dental field, their material properties have been continually improved through the effort of many researchers. Soft lining materials have become widely accepted, particularly by prosthodontists, because of their numerous clinical advantages and ease of manipulation. Unfortunately, few reports have been issued upon the topic of increasing the bond strength between the base metal alloy used in cast denture bases and PMMA soft liner modified with 4-META, nor upon the pattern of debonding and material change in wet environment like a intra oral situation. Purpose. The purposes of this study were comparing the bond strength between base metal alloy used for the cast denture bases and PMMA soft liner modified with 4-META, and describing the pattern of debonding and material property change in wet environment like the intraoral situation. Material and Methods. This study consisted of four experiments: 1. The in vitro measurement of shear bond strength of the adhesive soft liner. 2. The in vitro measurement of shear bond strength of the adhesive soft liner after 2 weeks of aging. 3. A comparison of debonding patterns. 4. An evaluation the Relation time of modified soft liner. The soft liner used in this study was commercially available as Coe-soft (GC America.IL.,USA), which is provided in forms of powder and liquid. This is a PMMA soft liner commonly used in dental clinics. The metal primer used in this study was 4-META containing primer packed in Meta fast denture base resin (Sun Medical Co., Osaka, Japan). The specimens were formed in a single lap joint desist which is useful for evaluating the apparent shear bond strength of adhesively bonded metal plate by tensile loading. Using the $20{\times}20mm$ transparent grid, percent area of adhesive soft liner remaining on the shear area was calculated to classify the debonding patterns. To evaluate the change of the initial flow of the modified adhesive soft liner, the gelation time was measured with an oscillating rheometer (Haake RS150W/ TC50, Haake Co., Germany). It was a stress control and parallel plate type with the diameter of 35mm. Conclusion. Within the conditions and limitations of this study, the following conclusions were drawn as follows. 1. There was significant increase of bond strength in the 5% 4-META, 10% 4-META containing groups and in the primer coated groups versus the control group(P<0.05). 2. After 2 weeks of aging, no significant increase in bond strength was found except for the group containing 10% 4-META (P<0.05). 3. The gelation times of the modified soft liner were 9.3 minutes for the 5% 4-META containing liner and 11.5 minutes for the 10% 4-META liner. 4. The debonding patterns of the 4-META containing group after 2 weeks of aging were similar to those of immediaely after preparation, but the debonding pattern of the primer group showed more adhesive failure after 2 weeks of aging.