• Title/Summary/Keyword: Adhesively Bonded Joints

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Effects of the curing pressure on the torsional fatigue characteristics of adhesively bonded joints (경화 압력이 접착 조인트의 비틀림 피로 특성에 미치는 영향)

  • Hwang, Hui-Yun;Kim, Byung-Jung;Lee, Dae-Gil
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.196-201
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    • 2004
  • Adhesive joints have been widely used for fastening thin adherends because they can distribute the load over a larger area than mechanical joints, require no hole, add very little weight to the structure and have superior fatigue resistance. However, the fatigue characteristics of adhesive joints are much affected by applied pressure during curing operation because actual curing temperature is changed by applied pressure and the adhesion characteristics of adhesives are very sensitive to manufacturing conditions. In this study, cure monitoring and torsional fatigue tests of adhesive joints with an epoxy adhesive were performed in order to investigate the effects of the applied pressure during curing operation. From the experiments, it was found that the actual curing temperature increased as the applied pressure increased, which increased residual thermal stress in the adhesive layer. Therefore, the fatigue life decreased as the applied pressure increased because the mean stress during fatigue tests increased due to the residual thermal stress.

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A Study on the Effect of Adhesion Condition on the Mode I Crack Growth Characteristics of Adhesively Bonded Composites Joints (복합재 접착 체결 구조의 접착 상태가 모드 I 균열 성장 특성에 미치는 영향에 대한 연구)

  • No, Hae-Ri;Jeon, Min-Hyeok;Cho, Huyn-Jun;Kim, In-Gul;Woo, Kyeong-Sik;Kim, Hwa-Su;Choi, Dong-Su
    • Composites Research
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    • v.34 no.5
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    • pp.323-329
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    • 2021
  • In this paper, the characteristics of fracture in mode I loading were analyzed for adhesively bonded joints with non-uniform adhesion. The Double Cantilever Beam test was performed and mode I fracture toughness was obtained. In the case of non-uniform adhesively bonded joints, the stable crack growth sections and unstable crack growth section were shown. The fracture characteristics of each section were observed through the load-displacement curve of the DCB test and the fracture surface of the specimen. Finite Element Analysis was performed at the section based on segmented section by crack length measured through the test and using the mode I fracture toughness of each section. Through DCB test results and finite element analysis results, it was confirmed that the fracture behavior of specimens with non-uniform adhesion can be simulated.

Establishment for Failure Criterion of Adhesively Bonded Joint (접착이음의 파괴 기준 설정을 위한 연구)

  • 이강용;공병석
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.1
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    • pp.183-190
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    • 2000
  • The objective of this work is to develop a criterion for predicting the failure strength of the joints bonded by ductile adhesives. To obtain a criterion, first, fracture tests were carried out for T-peel joint and Single-lap joint with widely differing joints geometries. Then using the fracture loads obtained at tests, the finite element analysis were performed, in which the stresses in the adhesive bonds were calculated in great detail. After examining four epoxy adhesives, it is concluded that the fracture of adhesively bonded joint occurs when the maximum of the ratio of the mean to effective stresses exceeds a constant value which can be determined from analysis and test for each adhesive.

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Strength Evaluation of Adhesively Bonded Single-Lap Joints by Ultrasonic Signal Analysis (초음파신호해석을 이용한 단순겹치기 접착이음의 강도평가)

  • Oh Seung-Kyu;Jang Chul-Sub;Han Jun-Young;Lee Won
    • Journal of Welding and Joining
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    • v.22 no.5
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    • pp.32-37
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    • 2004
  • Application of bonding by adhesives can be found in many industries, particularly in advanced technological domains such as aeronautical and space, automobile and electronics industries. Periodic inspection with conventional ultrasonic NDE techniques is capable of indicating the presence and possible location of crack. Continuous ultrasonic attenuation monitoring has potential to supply information. This article discusses the use of pulse-echo ultrasonic testing for the inspection of adhesive bonds between metal sheets. The method is based on the measurement of the reflection coefficient at the metal/adhesive interface. By means of a control experiment it is shown that Quantitative Nondestructive Evaluation in Adhesive Joints are evaluated together with Ultrasonic Testing and Fracture Testing.

Effect of Temperature and Immersion Time on the Environmental Adhesive Strength of Adhesively Bonded Joints of Rolled Steel Sheet (압연강판 접착제 접합부의 환경 접합강도에 미치는 온도 및 침수시간의 영향)

  • Song, Jun-Hee;Lee, Hee-Jae;Lim, Jae-Kyoo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.12
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    • pp.2662-2669
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    • 2002
  • Recently structural applications of adhesive bonding method have been increased extensively in automobile industry. Adhesively-bonded joints which are used in automobile field are exposed to various environmental conditions. In this study, several environmental factors were concerned to evaluate their effects on the adhesive strength such as air temperature, water temperature, exposed time in water. The specimens are exposed for 1, 10 and 100 hours at various air temperatures to evaluate the effects of the air and water temperature on the adhesive strength. It is proved that the adhesive strength decrease with rising the air and water temperature, and the adhesive strength decrease steeply at the higher temperature with increasing the exposure time in water.

Fatigue Strength Evaluation of Tensile-Peel Loaded Adhesively Bonded and Mechanical Pressed Joints (접착 및 기계적 프레스 접합부에서의 인장-박리 피로강도 평가)

  • Kang, Jung;Kim, Ho-Kyung
    • Journal of the Korean Society of Safety
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    • v.24 no.3
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    • pp.7-12
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    • 2009
  • The tensile and fatigue experiments were conducted with tensile-peel specimens for investigating on strength of adhesively bonded and mechanical press joints of aluminum sheet used in the field of the automobile industry. The combining epoxy adhesive bonding and mechanical press joining exhibits an increase in joining force as a result of interaction between static forces of the two joining methods. The fatigue strength of pure adhesive joint was measured as 91% of that of the combination of adhesive bond and mechanical press joint, suggesting that the interaction between the bonding and mechanical joining was about 9%.

A Real-time Evaluation Technique of Fatigue Damage in Adhesively Bonded Composite-Metal Joints (복합재료-금속 접착접합부의 피로손상의 실시간 평가기법)

  • Kwon, Oh-Yang;Kim, Tae-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.19 no.6
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    • pp.439-447
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    • 1999
  • One of the problems for practical use of fiber-reinforced plastics is the performance degradation by fatigue damage in the joints. The study is to develop a nondestructive technique for real-time evaluation of adhesively bonded composite-metal joints. From the prior study we confirmed that the bonding strength can be estimated from the correlation between the qualify of bonded parts and AUP's. We obtained a curve showing the correlation between the degree of fatigue damage and AUP's calculated from signals acquired during fatigue loading of single-lap and double-lap joints of CFRP and Al6061. The curve is an analogy to the one showing stiffness reduction ($E/E_o$) of polymer matrix composites by fatigue damage. From those facts, it is plausible to predict the degree of fatigue damage in real-time. Amplitude and AUP2 appeared to be optimal parameters to provide more reliable results for single-lap joints whereas Amplitude and AUP2 did for double-lap joints. It is recommended to select optimal parameters for different geometries in the application for real structures.

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Humidity Aging Effect on Adhesive Strength of Composite Single-lap Joint

  • Kim, Myungjun;Kim, Yongha;Kim, Pyunghwa;Roh, Jin-Ho;Park, Jungsun
    • International Journal of Aeronautical and Space Sciences
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    • v.18 no.1
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    • pp.56-62
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    • 2017
  • Because adhesively bonded joints are used in many structural systems, it is important to predict accurate adhesive strengths. Composite aircraft with many joints are easily exposed to low temperatures and high relative humidity. This paper presents a humidity aging effect on the adhesive strength of a composite single-lap joint (SLJ). The adhesive strength of the SLJ is predicted using a finite element analysis with a cohesive zone model (CZM) technique. The humidity aging effect is evaluated based on the adhesive strength and CZM parameters. A lap joint test is carried out on the composite SLJ specimens, which are exposed for four months of 100% R.H. at $25^{\circ}C$. The predicted strengths are in good agreement with experimental data, and the actual crack propagation is satisfactorily simulated using the local CZM technique.

Lock-In Thermography Based NDT of Parts for the Automotive Industry

  • Bohm, Stefan;Hellmanns, Mark;Backes, Andreas;Dilger, Klaus
    • Journal of Adhesion and Interface
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    • v.7 no.4
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    • pp.10-12
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    • 2006
  • The successful use of adhesively bonded parts depends on the defect-free bond of the components. Therefore it is necessary to detect relevant faults and defects in an early state of the production. A 100% test should be pursued, but especially at complicated structures the detection of defects is not easy. Possible testing methods, which show a high potential for the NDT of adhesively bonded parts, are thermography based NDT methods. At present mainly two different procedures of active thermography are being used: Pulse and Lock-In Thermography. With pulse thermography the examined material is warmed up with a short energy pulse (light, eddy current or ultrasonic pulse) and the heat response is recorded after a certain time. The result is an infrared image which indicates material defects in different depths. This paper presents a variety of images showing the capability of Lock-In Thermography to image subsurface defects. Several examples of adhesives joints qualify the ultrasonic Lock-In-Thermography for the in-process quality control for adhesive bonded components.

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