• Title/Summary/Keyword: Actuator Failure

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Study for Failure Examples of Solenoid Valve, Relay and Idle Speed Control Actuator in Liquid Petroleum Gas vehicle Engines (LPG 자동차 엔진의 솔레노이드밸브, 릴레이, 공회전조절장치의 고장사례 연구)

  • Kim, Chung-Kyun;Lee, Il-Kwon;Cho, Seung-Hyun
    • Journal of the Korean Institute of Gas
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    • v.15 no.3
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    • pp.47-52
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    • 2011
  • The purpose of this paper analyzes and studies to seek the failure examples of electronic control actuators for engine in liquified petroleum gas vehicle. The first, it was verified phenomenon for intial starting damage and no-acceleration of engine because of occasionally fuel feeding interception by clogged of emergency cutting solenoid valve filter. The second, the contact resistance produced in the connecting part of engine control relay because of no fully surface contacting by processes and assembly badness. It was displayed phenomenon of re-starting badness. The actuator that idle speed control system was sticked inside because of intake-air decreasing by carbon deposit. As a result, it was verified the phenomenon of disharmony that repeated up and down the engine revolution.

Failure Diagnosis Technology Trends and Analysis of Permanent Magnet Synchronous Motors for Aircraft Application (항공기용 영구자석 동기전동기 고장진단의 기술 동향 및 분석)

  • Minwoo, Kim;Sangho, Ko
    • Journal of Aerospace System Engineering
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    • v.16 no.6
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    • pp.129-137
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    • 2022
  • Recently, the technology of aircraft drivers has been transitioning from the existing hydraulically-focused mechanical system to an all-electric one due to the high precision and ease of maintenance of electric drivers. Consequently, the failure of an aircraft's electric motor can have fatal consequences. To ensure aircraft safety, efficient and timely fault diagnosis methods are required prompting the active pursuit of research into fault diagnosis technology. This paper introduces and analyses the failure types and failure diagnosis technology trends of permanent magnet synchronous motors among electric motors.

Experimental Implantation of Moving Actuator Type Total Artificial Heart in Sheep (양에서 시행한 이동작동기 형태(MOVING ACTUATOR TYPE) 인공심장의 삽입실험)

  • 김원곤
    • Journal of Chest Surgery
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    • v.28 no.6
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    • pp.533-541
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    • 1995
  • We recently developed a new model of moving actuator type totally implantable artificial heart[TIAH , based on the reverse position of the aortic and pulmonary conduits. This concept was proposed by one of surgeons in our team[Joon-Ryang Rho, M.D. to facilitate anatomical fitting of TIAHs. The moving actuator type electromechanical TIAH consisted of the left and right blood sacs, and the moving actuator including a motor. The inverted umbrella type polyurethane valves were used in the blood pumps. The aortic conduit was positioned anterior to the pulmonary conduit, which was the opposite relation to the conventional configuration of other total artificial hearts. We also adapted slip-in connectors for the aortic and pulmonary conduits. Two sheep , weighing 60-69 kg, were used for implantation. After small cervical incision and trans-sternal bilateral thoracotomy, cardiopulmonary bypass [CPB was administered using an American Optical 5-head pump and a membrane oxygenator[Univox-IC, Bentley . The anterior and posterior vena cavae were drained separately for venous return. An arterial return cannula was inserted into the right common carotid artery. During CPB, almost all of the ventricular myocardium was excised down to the atrioventricular groove and the artificial heart was implanted. We achieved 3-day survival in the first sheep and 2-day survival in the second. The day after operation the first sheep was successfully extubated and the second sheep was weaned from a respirator with good condition. After extubation, the first sheep walked around in the cage and fed herself. Serial laboratory and hemodynamic examinations were done during the experiments. In both sheep, pulmonary dysfunction was gradually developed, which was accompanied by acute renal failure. The animals were sacrificed and autopsy was done. Unexpected pregnnacy was incidentally found in both sheep. To our knowledge this is the first report of significant survival cases in the orthotopic implantation of electric TIAH using sheep.

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Fine Seek Control of Extended Applicable Range for Optical Disk Drives

  • Ryoo, Jung-Rae;Jin, Kyoung-Bog;Doh, Tae-Young;Chung, Myung-Jin
    • Transactions on Control, Automation and Systems Engineering
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    • v.3 no.3
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    • pp.146-151
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    • 2001
  • Optical disk drive has excellent advantage of random accessibility of which performance is measured by access time. However, due to the increased rotational velocity of the disk and constraints of mechanical structure, two-stage seek algorithm which executes coarse and fine seeks sequentially has been adopted in most commercial optical disk drives. Although the laser spot is moved to a target track by a single seek operation, the limited operation range of the fine actuator restricts the application of the fine seek algorithm below a few hundreds of tracks. Especially, excessive movement of the objective lens causes a failure in generation of track-cross pulse and results in an unstable seek operation. In this paper, a new control algorithm for extending the fine seek range is proposed with an appropriate control structure. The coarse actuator is utilized to reduce the misalignment between the objective lens and the laser beam axis, and the fine actuator is controlled to follow the reference velocity trajectory. The proposed algorithm is applied to a CD-ROM drive to show its feasibility and some experimental results are presented.

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Detection of Tool Failure by Wavelet Transform (PDMS를 이용한 마이크로 구동기의 제작 및 평가)

  • Lee, Dong Weon;Park, Jong Sung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.2
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    • pp.72-77
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    • 2008
  • In this study, we propose and develop PDMS-based modular actuators. The microactuator which looks like a small insect uses thermal expansion power of the PDMS (polydimethylsiloxane; $sylgar^{(R)}$ 184 silicone elastomer). The PDMS-based microactuator provides a large displacement due to a high thermal expansion coefficient (approximately 310ppm). The microacruator with 1mm length $350{\mu}m$ width is optimized by using a numerical analysis. The shape of the PDMS actuatoris variously designed. They are placed at several positions to find the optimal position that provides a high transformation ratio. The PDMS-based microactuators are fabricated using a conventional micromaching technique. The fabricated microactuator is heated using a hot-plate. The actuator displacement is measured as a function of temperature from $27^{\circ}C$ to $300^{\circ}C$. The experimental results are compared to the simulation result. When heating temperature up to $300^{\circ}C$ is applied to the PDMS actuator, each V-groove-shaped joint is actuated $30{\mu}$ mat $300^{\circ}C$. Anotherdesign of the microactuator has a maximum displacement of about 656mm.

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Electric Fatigue Behavior of a Bending Piezoelectric Composite Actuator (굽힘 압전 복합재료 작동기의 전기적 피로 거동)

  • Woo, Sung-Choong;Goo, Nam-Seo
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.362-367
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    • 2008
  • In the present work, we address electric fatigue behavior in bending piezoelectric actuators using an acoustic emission technique. Electric cyclic fatigue tests have been performed up to ten million cycles on the fabricated specimens. To confirm the fatigue damage onset and its pathway, the source location and distributions of the AE behavior in terms of count rate are analyzed over the fatigue range. It is concluded that electric cyclic loading leads to fatigue damages such as transgranular damages and intergranular cracking in the surface of the PZT ceramic layer, and intergranular cracking even develops into the PZT inner layer, thereby degrading the displacement performance. The electric-induced fatigue behavior seems to show not a continuous process but a step-by-step process because of the brittleness of PZT ceramic. Nevertheless, this fatigue damage and cracking do not cause the final failure of the bending piezoelectric actuator loaded up to 107 cycles. Investigations of the AE behavior and the linear AE source location reveal that the onset time of the fatigue damage varies considerably depending on the existence of a glass-epoxy protecting layer.

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Damage Mechanisms of a Piezoelectric Actuator under Electric Fatigue Loading (전기적 피로하중을 받는 압전 작동기의 손상 메커니즘)

  • Woo, Sung-Choong;Goo, Nam-Seo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.10
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    • pp.856-865
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    • 2008
  • Damage mechanisms in bending piezoelectric actuators under electric fatigue loading are addressed in this work with the aid of an acoustic emission (AE) technique. Electric cyclic fatigue tests have been performed up to $10^7$ cycles on the fabricated bending piezoelectric actuators. An applied electric loading range is from -6 kV/cm to +6 kV/cm, which is below the coercive field strength of the PZT ceramic. To confirm the fatigue damage onset and its pathway, the source location and distributions of the AE behavior in terms of count rate and amplitude are analyzed over the fatigue range. It is concluded that electric cyclic loading leads to fatigue damages such as transgranular damages and intergranular cracking in the surface of the PZT ceramic layer, and intergranular cracking even develops into the PZ inner layer, thereby degrading the displacement performance. However, this fatigue damage and cracking do not cause the final failure of the bending piezoelectric actuator loaded up to $10^7$ cycles. Investigations of the AE behavior and the linear AE source location reveal that the onset time of the fatigue damage varies considerably depending on the existence of a glass-epoxy protecting layer.

Study of Failure Examples of Automotive Electronic Control Suspension System Including Cases with Wiring Disconnection and Air Leakage (배선 단선과 에어 누설에 관련된 자동차 ECS 시스템의 고장사례 고찰)

  • Lee, Il Kwon;Park, Jong Geon;Shin, Myung Shin;Jang, Joo Sup
    • Tribology and Lubricants
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    • v.29 no.3
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    • pp.180-185
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    • 2013
  • The purpose of this study was to analyze the tribological characteristics of the Electronic control suspension System in a car. In the first example, the cilp used to attach the front electronic control suspension(ECS) system's control actuator was fastened very tightly. Thus, the wire was cut because of continual rotation of the shock-up shover piston rod used to adjust the height of the car. This verified the disconnection phenomenon where wire damaged makes it impossible for the ECS system to send signal to the actuator. The second example, involved a minute hole that allowed gas to leak from the ECS system. As a result, the height of the car verified the down phenomenon. In the third example, the resistance of a wire measured at $0.21{\Omega}$, when the G sensor was disconnected from the system. This verified the system shutdown and lighting of the ECS warning lamp because of body interference caused by a slight pressure on the battery cover. Therefore, quality control is always necessary to ensure safety and durability of a car.

Prediction of Gear Bending Fatigue Life of Electro-mechanical Actuator for Aircraft Through Finite Element Analysis

  • Kim, Taehyung;Seok, Taehyeon;Kwon, Soon-hyeong;Lee, Byung-ho;Kwon, Byung-gi;Kwon, Jun-yong;Cheong, Seong-kyun
    • Journal of Aerospace System Engineering
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    • v.14 no.6
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    • pp.58-67
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    • 2020
  • In this study, finite element fatigue analysis combined with a fatigue correlation factor is proposed to predict the bending fatigue life of a gear in an electro-mechanical aircraft actuator. First, stress-life curves are obtained for the gear material via a round bar fatigue test. Subsequently, stochastic stress-life (P-S-N) curves are derived for 50% and 1% failure probabilities, separately. The curves are applied to the fatigue analysis model of a single gear tooth, and the effect of the fatigue correction factor is analyzed. The analytical P-S-N curves reflecting the fatigue correction factor matched the experimental data. This shows that the analytical fatigue life is reliable and that the analysis technique is effective.

A Design of a Fault Tolerant Control System Using On-Line Learning Neural Networks (온라인 학습 신경망 조직을 이용한 내고장성 제어계의 설계)

  • Younghwan An
    • Journal of KSNVE
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    • v.8 no.6
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    • pp.1181-1192
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    • 1998
  • This paper describes the performance of a full-authority neural network-based fault tolerant system within a flight control system. This fault tolerant flight control system integrates sensor and actuator failure detection, identification, and accommodation (SFDIA and AFDIA), The first task is achieved by incorporating a main neural network (MNN) and a set of n decentralized neural networks (DNNs) to create a system for achieving fault tolerant capabilities for a system with n sensors assumed to be without physical redundancy The second scheme implements the same main neural network integrated with three neural network controllers (NNCs). The function of NNCs is to regain equilibrium and to compensate for the pitching, rolling. and yawing moments induced by the failure. Particular emphasis is placed in this study toward achieving an efficient integration between SFDIA and AFDIA without degradation of performance in terms of false alarm rates and incorrect failure identification. The results of the simulation with different actuator and sensor failures are presented and discussed.

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