• Title/Summary/Keyword: Activated sintering

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The Effect of TiO2 Addition on Low-temperature Sintering Behaviors in a SnO2-CoO-CuO System

  • Jae-Sang Lee;Kyung-Sik Oh;Yeong-Kyeun Paek
    • Journal of Powder Materials
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    • v.31 no.2
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    • pp.146-151
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    • 2024
  • Pure SnO2 has proven very difficult to densify. This poor densification can be useful for the fabrication of SnO2 with a porous microstructure, which is used in electronic devices such as gas sensors. Most electronic devices based on SnO2 have a porous microstructure, with a porosity of > 40%. In pure SnO2, a high sintering temperature of approximately 1300℃ is required to obtain > 40% porosity. In an attempt to reduce the required sintering temperature, the present study investigated the low-temperature sinterability of a current system. With the addition of TiO2, the compositions of the samples were Sn1-xTixO2-CoO(0.3wt%)-CuO(2wt%) in the range of x ≤ 0.04. Compared to the samples without added TiO2, densification was shown to be improved when the samples were sintered at 950℃. The dominant mass transport mechanism appears to be grain-boundary diffusion during heat treatment at 950℃.

Microstructure and Mechanical Properties of Nano-sized Ti-35%Nb-7%Zr-10%CPP Composite Fabricated by Pulse Current Activated Sintering (통전가압활성소결을 이용한 나노 결정립 Ti-35%Nb-7%Zr-10%CPP 복합재료의 미세조직 및 기계적 특성)

  • Woo, Kee-Do;Kang, Duck-Soo;Kim, Sang-Hyuk;Park, Sang-Hoon;Kim, Ji-Young;Ko, Hye-Rim
    • Journal of Powder Materials
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    • v.18 no.2
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    • pp.188-195
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    • 2011
  • The aim of this study was to investigate microstructures and mechanical properties of nano-sized Ti-35 wt.%Nb-7 wt.%Zr-10 wt.%CPP composite fabricated by high energy mechanical milling (HEMM) and pulse current activated sintering (PCAS). Grain growth of the mechanically milled powder was prevented by performing PCAS. The principal advantages of calcium phosphate materials include: similarity in composition to the bone mineral, bioactivity, osteoconductivity and ability to form a uniquely strong interface with bone. The hardness and wear resistance property of nano-sized Ti-35 wt.%Nb-7 wt.%Zr-10 wt.%CPP composites increased with increasing milling time because of decreased grain-size of sintered composites.

Effect of the Ni Content and W Grain Size on the High Temperature Com-pressive Properties of W-Ni Activated Sintered Parts (Ni 함량과 W 결정립 크기에 따른 W-Ni 활성소결체의 고온압축 특성)

  • 박영삼;오승탁;양주환;김영도;문인형
    • Journal of Powder Materials
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    • v.11 no.2
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    • pp.149-157
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    • 2004
  • High temperature deformation behavior of activated sintered W powder compacts was investigated. The compression tests were carried out in the temperature range between 900 and 110$0^{\circ}C$ at the strain rate of $10^{-3}s^{-1}$. The sintered specimens of Ni-doped submicron W powder compacts showed decrease in W grain size with increasing the Ni content. As the result, the flow stress was significantly increased with increasing the Ni content. We obtained Ni-activated sintered W compacts with the relative density of 94 $\pm$ l%and the average grain size of less than 5${\mu}{\textrm}{m}$. A moderate true strain up to 0.60 was obtained without fracture even at 110$0^{\circ}C$ with the strain rate of $10^{-3}s^{-1}$ for the activated W compact despite adding the 1.0 wt%Ni to submicron W powder.

Mechanical Properties and Fabrication of Nanostructured Al2TiO5 Compound by Pulsed Current Activated Sintering (펄스전류 활성 소결에 의한 나노구조 Al2TiO5 화합물 제조 및 기계적 특성)

  • Kang, Hyun-Su;Park, Hyun-Kuk;Doh, Jung-Mann;Yoon, Jin-Kook;Park, Bang-Ju;Shon, In-Jin
    • Korean Journal of Metals and Materials
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    • v.50 no.11
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    • pp.817-822
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    • 2012
  • Nano powders of $Al_2O_3$ and $TiO_2$ compounds made by high energy ball milling were pulsed current activated sintered for studying their sintering behaviors and mechanical properties. The advantage of this process is that it allows very quick densification to near theoretical density and inhibition of grain growth. Nano-structured $Al_2TiO_5$ with small amount of $Al_2O_3$ and$TiO_2$ was formed by sintering at $1300^{\circ}C$ for 5 minute, in which average grain size was about 96 nm. Hardness and fracture toughness of the nano-structured $Al_2TiO_5$ compound with a small amount of $Al_2O_3$ and$TiO_2$ were $602kg/mm^2$ and $2.6MPa{\cdot}m^{1/2}$, respectively.

On Properties and Synthesis of Nanostructured W-Cu Alloys by Mechanical Alloying(I) (기계적합금화 방법에 의한 Nanostructured W-Cu 합금의 제조 및 물성연구(I))

  • 김진천
    • Journal of Powder Materials
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    • v.4 no.2
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    • pp.122-132
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    • 1997
  • Nanostructured(NS) W-Cu composite powders of about 20~30 nm grain size were synthesized by mechanical alloying. The properties of NS W-Cu powder and its sintering behavior were investigated. It was shown from X-ray diffraction and TEM analysis that the supersaturated solid solution of Cu in W was not formed by the mechanical alloying of mixed elemental powders, but the mixture of W and Cu particles with nanosize grains, i.e., the nanocomposite powder was attained. Nanocomposite W-20wt%Cu and W-30wt%Cu powders milled for 100 h were sintered to the relative density more than 96% and 98%, respectively, by sintering at 110$0^{\circ}C$ for 1 h in $H_2$. Such a high sinterability was attributed to the high homogeneous mixing and ultra-fine structure of W and Cu phases as well as activated sintering effect by impurity metal introduced during milling.

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Study on the Relationship between Aggregation Structure and Flow Rate Depending on Extrusion Temperature at Complex Mold of (Activated Carbon/Polymer Binder) ((활성탄/고분자바인더)복합성형체의 압출온도에 따르는 응집구조 및 유량 상관성에 관한 연구)

  • Lim, Yong Gyun;Kim, Young Jun;Park, Sang Jin;Hong, Sung-Kyu
    • Korean Chemical Engineering Research
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    • v.52 no.2
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    • pp.261-265
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    • 2014
  • As the need for miniaturization in water purification filter increases, the development of filter media for single filtration with multiple function was strongly required. In this study, the molded activated carbon composed of single unit was manufactured by extrusion-sintering process, and then the flow rate, density and porosity were investigated using the molded activated carbon manufactured at various extrusion temperature. We confirmed that it was possible to manufacture the single unit-molded activated carbon when the extrusion temperature was $140{\sim}230^{\circ}C$ more than $133^{\circ}C$ being of polymer binder melting point, and the optimal extrusion temperature for the molded activated carbon with maximum flow rate was $170^{\circ}C$ since the molded activated carbon had low density and high through porosity. Also we confirmed that the flow rate through the molded activated carbon was strongly dependent upon through pore porosity compared to total porosity for the molded activated carbon.

A Study of Activated Sintering Mechanism of $UO_2$ Powder by High Temperature X-Ray Diffractometry

  • Lee, Byoung-Whie;Suh, Kyung-Soo
    • Nuclear Engineering and Technology
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    • v.4 no.2
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    • pp.132-136
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    • 1972
  • The mechanism for activated sintering of UO$_2$by an addition of 0.05 w/o TiO$_2$was investigated using a high temperature X-ray diffractometer. The diffraction pattern of UO$_2$pellets was studied in a temperature range from room temperature to 120$0^{\circ}C$ in hydrogen atmosphere. At 120$0^{\circ}C$, the expansion of UO$_2$lattice were 1.448% and 1.354% greater when it was compared with those at room temperature for pellets with and without the 0.05 w/o TiO$_2$addition, respectively-The effect of the TiO$_2$addition is to increase the lattice constant of UO$_2$by 0.094% at 120$0^{\circ}C$. The lattice constant at 120$0^{\circ}C$without the TiO$_2$addition is equal to that at 108$0^{\circ}C$ with the 0.05 w/o TiO$_2$addition. This temperature difference could be well compared with the suppression of sintering temperature by TiO$_2$hat had been observed Previously. It is believed that the increase in lattice expansion due to the TiO$_2$addition would give rise to the activated sintering of UO$_2$by the lattice-expansion-induced-enhancement of self diffusion.

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Fabrication of Nanostructured $5Cu_{0.6}Fe_{0.4}-Al_2O_3$ Composite by Pulsed Current Activated Sintering from Mechanically Synthesized Powder (기계적으로 합성한 분말로부터 펄스전류 활성 소결에 의한 나노구조 $5Cu_{0.6}Fe_{0.4}-Al_2O_3$ 복합재료제조)

  • Park, Na-Ra;Song, Jun-Young;Nam, Kee-Seok;Shon, In-Jin
    • Journal of the Korean Society for Heat Treatment
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    • v.22 no.3
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    • pp.149-154
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    • 2009
  • Dense $5Cu_{0.6}Fe_{0.4}-Al_2O_3$ composite was consolidated from mechanically synthesized powders by pulsed current activated sintering method within 1 min. $5Cu_{0.6}Fe_{0.4}-Al_2O_3$ powder was synthesized from 3CuO and 2FeAI using the high energy ball milling. Dense $5Cu_{0.6}Fe_{0.4}-Al_2O_3$ with relative density of up to 95% was produced under simultaneous application of a 80 MPa pressure and the pulsed current. Mechanical properties and grain size of the composite were investigated.