• 제목/요약/키워드: Acoustic emission technology

검색결과 320건 처리시간 0.026초

TypeIII 수소저장용기 가동 중 안전 검사를 위한 음향방출시험 기반 딥러닝 CFRP 소재 결함 분류 (Deep Learning CFRP Failure Classification based on Acoustic Emission Testing for Safety Inspection during TypeIII Hydrogen Vessel Operation)

  • 김다현;황병일;김경영;김동주
    • 한국컴퓨터정보학회:학술대회논문집
    • /
    • 한국컴퓨터정보학회 2023년도 제68차 하계학술대회논문집 31권2호
    • /
    • pp.7-10
    • /
    • 2023
  • 최근 기후 변화가 심각해짐에 따라 수소 에너지에 대한 관심이 집중되고 있으며 이를 안전하게 운송/보관할 수 있는 용기에 대한 연구도 활발히 진행되고 있다. 특히 고압 가스를 저장하는 TypeIII 용기의 노후화 및 안전과 관련되어 결함을 인지하는 연구가 활발하다. 그러나 이 용기의 외각층을 이루는 CFRP 소재는 탄소 섬유와 에폭시가 복잡한 구조로 구성되어 결함별 탐지가 매우 어렵다. 본 논문에서는 음향방출시험과 딥러닝을 활용하여 CFRP 결함 데이터셋을 구축하고 이를 분류할 수 있는 모델을 제안한다. 특히 CFRP 시편을 직접 제작하여 AE 센서를 부착하고 파괴하여 파형 데이터를 수집하였다. 이후 표현 학습을 통해 데이터의 특징을 압축/추출하고 유사도를 비교해 결함별 데이터를 판별하는 알고리즘을 개발하였다. 구축된 데이터셋의 실루엣 계수는 0.86으로 높은 군집도를 보였다. 마지막으로 구축된 데이터셋을 실시간으로 분류할 수 있는 1D-CNN 딥러닝 모델을 개발하였으며 99.33%의 높은 분류 정확도를 보였다.

  • PDF

음향방출을 이용한 발전용 밸브 누설 진단 현장 적용 연구 (In-Situ Application Study on the Power Plant Valve Leak Diagnosis Using Acoustic Emission Technology)

  • 이상국
    • 비파괴검사학회지
    • /
    • 제28권4호
    • /
    • pp.315-322
    • /
    • 2008
  • 발전소 밸브는 장시간 동안 고온고압하의 기혹한 조건으로 운전됨에 따라 밸브 시트(seat)면의 이물질 삽입, 시트의 균열, 스템(stem) 패킹(parking) 또는 용접부위 결함 및 피로균열 둥에 의해 누설손상이 발생하고 있다. 이러한 밸브 내부누설 상태를 정밀하게 진단하고 평가하기 위해서는 음향방출기술의 적용이 필요하며, 본 논문은 현장적용이 가능한 연구를 수행하고 그 결과를 소개하고자 한다. 또한 실제 발전소에서 운전되는 다양한 밸브 조건을 토대로 실험실 실험에 의해 주변잡음, 밸브누설시의 음향레벨 및 스펙트럼 특성을 분석하고, 발전소 현장실험 결과와의 비교분석을 통하여, 밸브 누설상태에 따른 주변잡음, 음향신호 및 측정 가능한 최소 누설검출량 등의 평가방법에 대해 고찰하였다. 실험실 실험 및 현장적용 연구결과로부터 밸브누설 여부를 포함한 상태 평가와 최소 측정가능 누설검출량 평가가 가능하였으며, 향후 본 연구는 발전설비 안전운전과 밸브누설로 인한 에너지 손실 예방에 크게 기여할 것으로 기대된다.

자동차용 피니온 기어재의 이종재 마찰용접과 실시간 AE평가 (Dissimilar Friction Welding for Pinion Gear and Its Real Time AE Evaluation)

  • 오세규;손덕수;양형태
    • 한국해양공학회지
    • /
    • 제13권4호통권35호
    • /
    • pp.105-111
    • /
    • 1999
  • This study aimed not only to develop the optimization of dissimilar friction welding of pinion gear of a motor vehicle steels of SCM415 and SMn443, but also to develop the application technique of the acoustic emission to accomplish an in-process real-time quality(such as strength and toughness) evaluation during friction welding of the pinion gear by the AE technique.

  • PDF

크랭크 샤프트강재의 마찰용접 최적화와 AE 실시간 평가 (Optimization of Friction Welding for Crank Shaft Steels and Its Real Time AE Evaluation)

  • 오세규;최혜영;공유식
    • 한국해양공학회지
    • /
    • 제13권4호통권35호
    • /
    • pp.98-104
    • /
    • 1999
  • The crank shafts need anti-corrosion materials. So STS 304 is the essential material to manufacture this shaft. However, it costs more to manufacture the shafts by using only STS 304 than welding of STS 304 to other carbon steels. And it has been difficult to weld this sort of dissimilar materials. They could be unstable in the quality by the conventional arc welding. And also they have a lot of technical problems in manufacturing. But by the friction welding technique, it will be able to be made without such problems. Then, this study aimed not only to develop the optimization of dissimilar friction welding of crank shafts steels of STS 304, SM35C, but also to develop the application technique of the acoustic emission to accomplish in-process real-time quality(such as tensile) evaluation during friction welding of the shafts by the AE technique.

  • PDF

부등각 엔드밀 가공시 음향방출신호와 절삭력 거동에 관한 연구 (A study on the behaviors of acoustic emission and cutting force signals in different helix angle endmillingz)

  • 김영수;김원일;이윤경;왕덕현
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2002년도 춘계학술대회 논문집
    • /
    • pp.239-244
    • /
    • 2002
  • This study shows how the change of helix angle for different helix angle end mill affects machining accuracy. It was verified that cutting forces are remarkably low when endmill has helix angle of different helix angle $25^{\circ}\;, \; 31^{\circ}\; , \; 37^{\circ}$and AE signals have less relationship with the chance of helix angle Moreover, as the number of rotations are increased, the AE signals are increased with the proportion to the number but cutting forces are inversely proportional to the rotation.

  • PDF

절삭조건에 따른 AE 신호의 거동 (A Behavior of AE Signal on the Cutting Conditons)

  • 원종식
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1997년도 추계학술대회 논문집
    • /
    • pp.59-64
    • /
    • 1997
  • This paper investigates the relationship between cutting conditions and Acoustic Emission(AE) signals; AEavg, AErms, AEmode, as the base working to monitor the tool wear with in-process. For this purpose, cutting tests were conducted on a CNC lathe with comprehensive cutting conditions.. It is known that AEavg and AErms are proportionaly increased as the increasing of cutting velocity and depth of cut respectively. It is also known that AEmode among three kinds of AE signals may be applied for in-process monitoring to make the self diagnosis system because of its stability to the variation of cutting condition.

  • PDF

Acoustic Emission 파형분류에 의한 플라즈마 용사 코팅재의 인장해석 (Tensile Analysis of Plasma Spray Coating Material by Classification of AE Signals)

  • 김귀식;오명범
    • 한국해양공학회지
    • /
    • 제15권4호
    • /
    • pp.60-65
    • /
    • 2001
  • Thermal spray coating is formed by a process in which melted particles flying with high speed towards substrate, then crash and spread on the substrate surface cooled and solidified in a very short time, Stacking of the particles makes coating. In this study, the exfoliation of $Al_2$O$_3$ and Ni-4.5wt.%Al thermally sprayed coating which were deposited by an atmospheric plasma spray apparatus are investigated using an AE method. A tensile test is conducted on notch specimens in a stress range below the elastic limit of substrate. The wave forms of AE generated from the three coating specimens can be classified by FFT analysis into two types which low frequency(type I waveform is considered to corresponds exfoliation of coating layers and type II waveform corresponds the plastic deformation of notch tip or the resultant fracture of coating. The fracture of the coating layers can estimate by AE event and amplitude, because AE features increase when the deformation generates.

  • PDF

Characteristics of Elastic Waves Generated by Fatigue Crack Penetration and Growth in an Aluminum Plate

  • Ahn, Seok-Hwan;Nam, Ki-Woo
    • Journal of Mechanical Science and Technology
    • /
    • 제17권11호
    • /
    • pp.1599-1607
    • /
    • 2003
  • The characteristics of elastic waves emanated from crack initiation in 6061 aluminum alloy subjected to fatigue loading are investigated through experiments. The objective of the study is to determine the differences in the properties of the signals generated from fatigue test and also to examine if the sources of the waves could be identified from the temporal and spectral characteristics of the acoustic emission (AE) waveforms. The signals are recorded using nonresonant, flat, broadband transducers attached to the surface of the alloy specimens. The time dependence and power spectra of the signals recorded during the tests were examined and classified according to their special features. Six distinct types of signals were observed. The waveforms and their power spectra were found to be dependent on the crack propagation stage and the type of fracture associated with the signals. The potential application of the approach in health monitoring of structural components using a network of surface mounted broadband sensors is discussed.

공구마모에 따른 음향방출신호 특성 연구 (A Study on the Characteristics of AE Signals by Tool wear)

  • 조종래;원종식;정윤교
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1995년도 추계학술대회 논문집
    • /
    • pp.95-100
    • /
    • 1995
  • Automatic monitoring of cutting process is one of the most important technology for increasing the stability and the reliability of unmanned manufacturing system. In this study, basic methods which use the acoustic emission (AE) signals and sutting forces proposed to monitor tool wear (flank wear) quantitatively. Fist, in order to detect flank wear, it was investigated influence of cutting conditions, that is, cutting velocity, feed and depth of cut, on AE signals (AErems) and cutting forces. Furthermore,the relationship flank wear between AErems and cutting forces were discussed.

  • PDF

국부 열손상을 받은 복합재료의 탄성파특성 (Characteristics of Elastics Waves of Fiber-Reinforced Plastic with Localized Heat Damage)

  • 남기우;김영운
    • 한국해양공학회지
    • /
    • 제16권4호
    • /
    • pp.48-53
    • /
    • 2002
  • Fiber-reinforced composites are extensively used in electronic, ship and aerospace applications due to their high strength and high toughess. In these applications, they are often subjected to localized heat damage due to various sources. In order to ensure their reliability, it is important to predict their residual properties using nondestructive evaluation thchniques. Fabric fiber composite specimens were manufactured with six layers of the glass-fiber prepreg and the carbon-fiber prepreg, respectively. The specimens were subjected to a localized heat damage using a heated copper tip with a diameter of 10mm at 35$0^{\circ}C$(CFRP) and 30$0^{\circ}C$(GFRP), respectively. The specimens were then subjected to tension tests while acoustic emission (AE) activities of specimens were collected. The AE activity of all specimens showed three types of distinct frequency regions. Those are matrix cracking, failure of the fiber/matrix interface and fiber breakage.