• Title/Summary/Keyword: Acoustic Sensor

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Investigation of Machined-Surface Condition and Machining Deformation in High-Speed Milling of Thin-Wall Aluminum 7075-T651 (알루미늄 합금(Al7075-T651)의 얇은 벽 고속밀링 가공 시 가공표면 상태와 가공변형 특성)

  • Koo, Joon-Young;Hwang, Moon-Chang;Lee, Jong-Hwan;Kim, Jeong-Suk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.3
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    • pp.211-216
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    • 2016
  • Al alloys are useful materials having high specific strength and are used in machining of parts having thin-walled structures for weight reduction in aircraft, automobiles, and portable devices. In machining of thin-walled structures, it is difficult to maintain dimensional accuracy because machining deformation occurs because of cutting forces and heat in the cutting zone. Thus, cutting conditions and methods need to be investigated and cutting signals need to be analyzed to diagnose and minimize machining deformation and thereby enhance machining quality. In this study, an investigation on cutting conditions to minimize machining deformation and an analysis on characteristics of cutting signals when machining deformation occurs are conducted. Cutting signals for the process are acquired by using an accelerometer and acoustic emission (AE) sensor. Signal characteristics according to the cutting conditions and the relation between machining deformation and cutting signals are analyzed.

Study on drilling of CFRP/Ti6Al4V stack with modified twist drills using acoustic emission technique

  • Prabukarthi, A.;Senthilkumar, M.;Krishnaraj, V.
    • Steel and Composite Structures
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    • v.21 no.3
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    • pp.573-588
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    • 2016
  • Carbon Fiber Reinforced Plastic (CFRP) and Titanium Alloy (Ti6Al4V) stack, extensively used in aerospace structural components are assembled by fasteners and the holes are made using drilling process. Drilling of stack in one shot is a complicated process due to dissimilarity in the material properties. It is vital to have optimal machining condition and tool geometry for better hole quality and tool life. In this study the tool wear and hole quality were analysed by experimental analysis using three modified twist drills and online tool condition monitoring using Acoustics Emission (AE) sensor. Helix angle and point angle influence tool performance and cutting force. It was found that a tool geometry (TG1) with high helix angle of $35^{\circ}$ with low point angle $130^{\circ}$ results in reduction in thrust force of 150-500 N range but the TG2 also perform almost similar to TG1, but when compared with the AErms voltage generated during drilling it was found that progressive rise in voltage in TG1 is less with respect to TG2 which can be attributed to tool life. In process wear monitoring was done using crest factor as monitoring index. AErms voltage were measured and correlated with the performance of the drills.

Performance Analysis of FFTSA Method in the Water Environment Using Conformal Towed Acoustic Array (왜곡된 형태의 견인 음향 배열 기법을 적용한 수중환경하에서의 FFTSA 기법 성능분석)

  • 최주평;이원철
    • The Journal of the Acoustical Society of Korea
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    • v.20 no.8
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    • pp.44-57
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    • 2001
  • This paper analyses the performance of FFTSA (Fast Fourier Transform Synthetic Aperture) in the effects of temporal coherence and oscillatory towed course, which is one of the techniques for passive synthetic aperture SONAR process using linearly distributed towed array. Also this paper proposes the FFTSA technique using towed array having conformal shape to alleviate the performance degradation for estimating the incident angle under inconsistent under water environments. And this paper analyses the performance of the proposed FFTSA technique making use of conformal structure throughout exhaustive computer simulations.

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Iterative Polynomial Fitting Technique for the Nonlinear Array Shape Estimation (비선형 선배열 형상 추정을 위한 반복 다항 근사화 기법)

  • 조요한;조치영;서희선
    • The Journal of the Acoustical Society of Korea
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    • v.20 no.8
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    • pp.74-80
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    • 2001
  • Because of ocean waves, swell, steering corrections, etc, the hydrophones of a towed array will not live along a straight line. However the degradation of bearing estimation performance occurs when beamforming is carried out on the hydrophone outputs of an acoustic towed array which is not straight. So it is required to estimate the shape of the array for the improved beamformer output. In this paper, an iterative array shape estimation technique is presented, which is based on the use of the least squares polynomial fitting to the data from heading sensors. The estimation error and the influence of deformations on the performance of the conventional beamformer output are investigated. Finally, the suggested method is applied to the real system in order to investigate the applicability.

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DEFECT EVALUATION IN RAILWAY WHEELSETS

  • Kwon, Seok-Jin;Lee, Dong-Hyong;Seo, Jung-Won;You, Won-Hee
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1940-1945
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    • 2007
  • The wheelsets are one of most important component: damages in wheel tread and press fitted axle are a significant cost for railway industry. Since failure in railway wheelset can cause a disaster, regular inspection of defects in wheels and axles are mandatory. Ultrasonic testing, acoustic emission and eddy current testing method and so on regularly check railway wheelset in service. However, it is difficult to use this method because of its high viscosity and because its sensitivity is affected by temperature. Also, due to noise echoes it is difficult to detect defects initiation clearly with ultrasonic testing. It is necessary to develop a non-destructive technique that is superior to conventional NDT techniques in order to ensure the safety of railway wheelset. In the present paper, the new NDT technique is applied to the detection of surface defects for railway wheelset. To detect the defects for railway wheelset, the sensor for defect detection is optimized and the tests are carried out with respect to surface and internal defects each other. The results show that the surface crack depth of 1.5 mm in press fitted axle and internal crack in wheel could be detected by using the new method. The ICFPD method is useful to detect the defect that initiated in the tread of railway wheelset.

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The Experimental Study on the Intraoral Pressure, Closure Duration, and Voice Onset Time(VOT) of Korean Stop Consonants (한국어 파열자음의 인두내압, 폐쇄기 및 Voice Onset Time(VOT)에 관한 실험적 연구)

  • 표화영;심현섭;박헌이;최재영;최성희;안성복;최홍식
    • Journal of the Korean Society of Laryngology, Phoniatrics and Logopedics
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    • v.10 no.1
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    • pp.50-57
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    • 1999
  • A study to get the data of normal stop consonants production as preliminary study for cleft palate patients was performed. Normal Korean native 21 speakers were pronounced $VCV(V=/a/,C=/P/,/{P^1}/,/P^h/,/t/,/{t^1}/,/{t^h}/,/k/,/{k^1}/,/{k^h}/)$ syllables with natural speech rate and intensity. With intrapharyngeal pressure waveforms by pressure sensor in oropharyngeal cavity, amplitude and time duration of intrapharyngeal pressure were analyzed, and with acoustic waveforms and spectrograms, closure duration and VOT were analyzed. As results, the highest amplitude of intrapharyngeal pressure showed in alveolars and heavily aspirated consonants. Velars and unaspirated consonants were higher than bilabials and slightly aspirated ones each, in intrapharyngeal pressure. Bilabilas, alveolars and velars showed similar rise time of intrapharyngeal pressure build-up, but in decay time and total duration time, bilabials were slightly shorter than alveolars and velars, with no statistic significance. In the aspects of tensity, unaspirated consonants showed the longest rise time, heavily aspirated, the second, and slightly aspirated consonants, the shortest, which were also seen in decay time and total duration time. In closure duration, slightly aspirated consonants had the shortest closure duration, and the heavily aspirated ones, the second, and unaspirated consonants showed the longest. In VOT, heavily aspirated consonants showed the longest, slightly aspirated ones, the second and unaspirated ones showed the shortest.

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Performance and Reliability Characteristics of the Free Piston Free Displacer Stirling Cryocooler

  • Park, Seong-Je;Hong, Yong-Ju;Kim, Hyo-Bong;Koh, Deuk-Yong;Kim, Yang-Hoon
    • Progress in Superconductivity and Cryogenics
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    • v.6 no.2
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    • pp.46-51
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    • 2004
  • This paper presents the results of a series of performance and reliability tests for the Stirling cryocooler. Infrared sensor systems incorporating cryocoolers are required to be qualified to the appropriate specification for the performance and reliability. FPFD Stirling cryocooler is currently under development for cooling infrared detector. Manufactured Stirling cryocooler delivers approximately 0.9W cooling at 80K for 30W∼40W of input power. It takes approximately 2 minutes to cool down to 80K at the ambient temperature of 23$^{\circ}C$. Performance characteristics for the vibration, acoustic noise, EMI and leak rate of the Stirling cryocooler are evaluated. We performed low and high temperature keeping test from -32$^{\circ}C$ to +52$^{\circ}C$ and operating test at high and low temperature cyclic range with acceptance tests performed at scheduled intervals. Cooling capacity is determined as a function of the temperatures at the compressor, hot end and cold tip at the expander. Finally, we describe the experimental facility for the MTTF evaluation and some typical results of the Stirling cryocooler.

The Mechanism and Detection of Tool Fracture using Sensor Fusion in Cutting Force and AE Signals for Small Diameter Ball-end Milling (미세 볼엔드밀가공시 절삭력과 음향방출신호에 의한 공구 파손 검출 및 메커니즘)

  • Wang, Duck-Hyun;Kim, Won-Il;Lim, Jeong-Suk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.3
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    • pp.24-31
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    • 2004
  • A successful on-line monitoring system for conventional machining operations has the potential to reduce cost, guarantee consistency of product quality, improve productivity and provide a safer environment for the operator. In fine-shape machining, typical signs of tool problems such as vibration, noise, chip flow characteristics and visual signs are almost unnoticeable without the use of special equipment. These characteristics increase the importance of automatic monitoring in fine-shape machining, however, sensing and interpretation of signals ar more complex. In addition, the shafts of the mini-tools break before the typical extensive cutting edge of the tool gets damaged. In this study, the existence of a relationship between the characteristics of the cutting force and tool usage was investigated, and tool breakage detection algorithm by LabVIEW was developed and the following results are obtained. It was possible to use a relative error compare which mainly used in established experiment and investigated tool breakage detection algorithm in time domain which can detect AE and cutting force signals more effective and accurate.

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Behavior of Currents and Suspended Sediments around a Silt Screen

  • Jin, Jae-Youll;Chae, Jang-Won;Song, Won-Oh;Park, Jin-Soon;Kim, Sung-Eun;Jeong, Weon-Mu;Yum, Ki-Dai;Oh, Jae-Kyung
    • Ocean and Polar Research
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    • v.25 no.spc3
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    • pp.399-408
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    • 2003
  • The behavior of Suspended Sediment Concentrations (SSC) around a silt screen in a microtidal coastal area was hydrodynamically measured. The current speed at the mid-layer about 30m downstream of the screen reduces to about half that at the same distance upstream. It was caused by the contraction of the vertical section due to the screen. Even during a relatively weak storm period the SSC increases to that of the value caused by dredging. Section-averaged SSC at the downstream of the screen is higher by about 60% than that at the upstream, suggesting that the silt screen plays an adverse effect rather than a constructive role in the reduction of SSC generated by dredging.

Damage Behavior of Singly Oriented Ply Fiber Metal Laminate under Concentrated Loading Conditions (집중하중을 받는 일방향 섬유 금속 적층판의 손상 거동)

  • Nam, H.W.;Kim, Y.H.;Jung, S.W.;Jung, C.K.;Han, K.S.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.407-412
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    • 2001
  • In this research, damage behavior of singly oriented ply (SOP) fiber metal laminate (FML) subject to concentrated load was studied. The static indentation tests were conducted to study fiber orientation effect on damage behavior of FML. During the static indentation tests, Acoustic Emission technique (AE) was adopted to study damage characteristics of FML. AE signals were obtained by using AE sensor with 150kHz resonance frequency and the signals were compared with indentation curves of FML. As fiber orientation angle increases, the crack initiation load of SOP FML increases because the stiffness induced by fiber orientation is increased. The penetration load of SOP FML is influenced by the deformation tendency and boundary conditions. Cumulative AE counts were well predicted crack initiation and crack propagation and AE amplitude were useful for prediction of damage failure mode. During the matrix cracking, fiber debonding and fiber breakage, AE amplitude has $45{\sim}60dB,\;60{\sim}80dB\;and\;90{\sim}100dB$, respectively.

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