• 대한치과보철학회지
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• 제59권3호
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• pp.370-378
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• 2021

목적: 본 연구의 목적은 CAD-CAM 방식으로 제작한 RPD framework의 제조 과정 및 제작 방법에 따른 적합도를 문헌 고찰을 통해 평가하는 것이다. 재료 및 방법: 다음의 PICO (patient, intervention, comparison, and outcome) 질문과 관련한 특정 키워드를 이용하여 PubMed 데이터베이스 상에서 포괄적인 문헌 검색을 시행하였다: "제조 과정 및 제작 방식에 따라 디지털 RPD framework의 정확도에 차이가 있는가?" 결과: 총 7개의 문헌이 선택되었으며, 이 중 두 문헌에서 구강스캔과 모형스캔을 이용한 디지털 RPD framework의 정확도에 관하여 비교하였으나, 일관된 결과를 얻지 못하였다. 제작 방식에 따른 비교 문헌에서는 적층 가공 또는 절삭 가공을 통해 제작된 RPD framework 모두 임상적으로 허용가능한 수준의 정확도를 보였으며, PEEK (Polyetheretherketone) milling RPD framework가 전통적 주조방식으로 제작하거나 3D 프린팅으로 제작한 RPD framework보다 높은 적합도를 보였다. Milling RPD framework에서는 direct 방식으로 제작한 경우에 indirect 방식의 경우보다 우수한 적합도가 관찰되었으나, 3D 프린팅 RPD framework에서는 indirect 방식으로 제작한 경우에 더 높은 적합도를 보였다. 결론: CAD-CAM 기술을 이용하여 제작된 디지털 RPD framework는 제조 과정이나 방식에 관계없이 임상적으로 허용되는 수준의 정확도를 보였다. 구강스캔 또는 모형스캔의 디지털 인상 채득 방법에 따라서는 일관된 결과가 보고되지 않았으며, 추후 연구가 필요하다.

• Journal of Electrochemical Science and Technology
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• 제15권2호
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• pp.299-313
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• 2024

Electrochemical machining (ECM) is an effective manufacturing method for difficult-to-machine materials and is widely used in the precision manufacturing of aerospace components. In recent years, the requirements for the machining accuracy and surface integrity of ECM have become increasingly stringent. To further improve the machining quality, this work investigated the intricate laws between electrolyte filtration accuracy and machining quality. Electrolytes with different filtration accuracies were compared, and a numerical simulation was used to evaluate the change in temperature and bubble rate of the flow field in the machining area. Experiments were conducted on ECM of Ti-6Al-4V (TC4) alloy workpieces using electrolytes with different filtration accuracy. The workpiece machining accuracy and surface quality were analyzed, and the repetition accuracy of the workpiece was evaluated. The intricate laws between electrolyte filtration accuracy and machining quality were explored. It was found that when the electrolyte filtration accuracy is improved, so too is the machining quality of the ECM. However, once the filtration accuracy has reached a certain value, the machining quality has extremely limited improvement. By evaluating the repetition accuracy of processed workpieces in electrolytes with different filtration accuracies, it was found that when the filtration accuracy reaches a certain value, there is no positive correlation between the repetition accuracy and filtration accuracy. The result shows that, for the workpiece material and conditions considered in this paper, an electrolyte with 0.5㎛ filtration accuracy is suitable for the wide application of precision ECM.

• 한국기계가공학회지
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• 제12권2호
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• pp.121-126
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• 2013

Precision machine tools for high dignity cutting are needed for efforts to improve machining accuracy. However, there are many factors to improve machining accuracy. This study investigated how machining accuracy changes when variation and unbalance amount in rotational speed domain is decreased. Machining accuracy of initial machine tools depends on manufacturing and assembly of parts such as bearing. And then, vibration and noise vary with volume of unbalance amount when it is rotation, so it effects unbalance amount. Also vibration and noise increased by unbalance shorten spindle's life and it especially makes worse boring accuracy. Therefore, this study studied the change of roundness and cylindricity of workpiece when it decreases variation and unbalance in rotational speed domain.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 추계학술대회 논문집
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• pp.1047-1050
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• 1997

Rapid Prototyping(RP) is an efficient method for rapid design verification and trial manufacturing. In order to improve their unique characteristics according to the working principles. Variable Lamination Manufacturing process and corresponding CAD/CAM system is developed. The objective of this study is to improve dimensional accuracy of VLM-ST process, and it can be done by offset for cutting error correction, cutting path correction for sharp edge and reference shape generation. To verify the proposed algorithms, they applied to three-dimensional shapes, such as spanner and mechanical part.

• 한국CDE학회논문집
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• 제8권4호
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• pp.212-221
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• 2003

In order to reduce the lead-time and cost, the technology of rapid prototyping (RP) has been widely used. A new rapid prototyping process, transfer-type variable lamination manufacturing process by using expandable polystyrene foam (VLM-ST), has been developed to reduce building time, apparatus cost and additional post-processing. At the same time, VLM Slicer, the CAD/CAM software for VLM-ST has been developed. In this study, algorithms for accuracy improvement of VLM-ST, which include offset and overrun of a cutting path and generation of a reference shape are developed. Offset algorithm improves cutting accuracy, overrun algorithm enables the VLM-ST process to make a shape of sharp edge and reference shape generation algorithm adds additional shape which makes off-line lamination easier. In addition, proposed algorithms are applied to practical CAD models for verification.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2004년도 춘계학술대회 논문집
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• pp.21-26
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• 2004

This research presents a modeling and a manufacturing method of insert type milling cutters such as face cutter, flat endmill and ball endmill. The methods introduced in this paper adopts the multi-tasking 5-axis machining that is increasing machining accuracy of holder and position accuracy of bolting points. So this can be used in the basic document of the total package program that involves modeling and manufacturing module in various insert cutters.

• 한국정밀공학회지
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• 제27권4호
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• pp.33-39
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• 2010

Manufacturing accuracy of a precision instrument was essential to stability and efficiency of the product. Accordingly, geometrically accuracy management of precision instrument was very becoming the technique in order to design and manufacturing for machine. In this study, Measuring System is developed for extra long roller using non-contact sensor. Futhermore, It's studied by Geometric Tolerance. Exact roundness is obtained to Least Squares method from the reference circle of measured data. Measuring System is analyzed point of measurement and straightness of extra long roller is evaluated by FEM.

• 한국정밀공학회지
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• 제23권6호
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• pp.187-195
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• 2006

FDM, SLS, and EOS processes are the layered manufacturing processes far functional prototypes. In this paper, bench mark tests of those processes were carried out using various materials. The test includes mechanical properties, such as tensile and compressive strengths, hardness, impact strength, and heat resistance, and surface roughness, shape and dimensional accuracy, manufacturing time, and manufacturing costs. It is verified that SLS method is advantageous in surface roughness and manufacturing time, EOS method in shape accuracy, and FDM method is great in manufacturing costs.

• International Journal of Precision Engineering and Manufacturing
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• 제4권4호
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• pp.57-63
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• 2003

Machining information such as form accuracy and surface roughness is an important factor for manufacturing precise parts. To this regard, OMM (On the Machine Measurement) has been researched for last several decades to alternate CMM (Coordinate Measurement Machine) process. In this research, the OMM system with a laser displacement sensor was developed for measuring form accuracy and surface roughness of the machined workpiece on the machine tool. The surface roughness was estimated comparing the sensory signal with the reference data measured from master specimen. Also, form accuracy was determined from the moving averaged raw data. In addition, the geometric error map constructed beforehand using the geometric errors of the machine tool was used to compensate the obtained form accuracy. The overall performance was compared with CMM result, and verified the feasibility of the measurement system.

• 한국기계가공학회지
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• 제15권2호
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• pp.38-45
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• 2016

Since a 5-axis machine tool has two rotary axes, it offers numerous advantages, such as flexible accessibility, longer tool life, better surface finish, and more accuracy. Moreover, it can conduct whole machining by rotating the rotary feed axes while setting the fixture at once without re-fixing in contrast to conventional 3-axis machining. However, it is difficult to produce complicated products that have a hollow shape. In contrast, 3D printing can produce an object with a complicated hollow shape easily and rapidly. However, because of layer thickness and shrinkage, its surface finish and dimensional accuracy are not adequate. Therefore, this study proposes hybrid technology by integrating the advantages of these two manufacturing processes. 3D printing was used as the additive manufacturing rapidly in the whole body, and 5-axis machining was used as the subtractive manufacturing accurately in the joining and driving places. The reliability of the proposed technology was verified through a comparison with conventional technology in the aspects of processing time, surface roughness. and dimensional accuracy.