• Title/Summary/Keyword: Acceleration life test

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Accelerated Life Testing and Validity Evaluation of Finger Strips Used for Electromagnetic Shielding Doors (전자파 차폐 도어용 핑거 스트립의 가속수명시험 및 유효성 평가)

  • Lee, Joo Hong;Kim, Do Sik;Chang, Mu Seong;Cho, Hae Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.9
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    • pp.831-837
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    • 2015
  • Many persons and electronic devices are exposed to electromagnetic (EM) waves generated from magnetic resonance imaging (MRI) equipment, EM pulses (EMPs), and many other kinds of EM wave devices. Finger strips are used to provide shielding from these EM waves. Because of the high thermal conductivity of finger strips, they are used in the design of specialized doors that are installed in shielded rooms. In this study, we perform an accelerated life test using the load acceleration stress, which affects the main failure mode of finger strips. We predict the life of the finger strip under normal usage conditions based on the results of the accelerated life test. We compare the results with those predicted from the life test under normal usage conditions to evaluate the validity of accelerated life testing.

A Study of Accelerated Life Test Conditions for Yaw Drive of Wind Turbine (풍력 발전기용 요 드라이브의 가속수명시험 조건에 관한 연구)

  • Lee, Young-Bum;Kang, Bo-Sik
    • Journal of Applied Reliability
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    • v.14 no.4
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    • pp.213-219
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    • 2014
  • Wind turbine, which is attracting part of the renewable energy and is researching continuously, is going to be large size for high efficiency. There is a yaw system rotating the nacelle, weighted about 600 tons, to be perpendicular with the wind direction blowing in the large wind turbine. The wind turbine is focusing on the reliability improvement because working environment effect is bigger than any other points and specially, the reliability improvement of the yaw drive is required by the customer because it is the key component of the wind turbine. Because of this, the establishment of criteria for yaw drive is required because yaw drive system is the part of the wind turbine closely related with ensuring the reliability. So, this study did the failure analysis of the yaw drive system, which is consisted with 10 sets of yaw drives through researching and analyzing the site conditions. Also this study designed the life test method based on the failure analysis and working condition of the yaw drive. To design the accelerated life test of the yaw drive, this study reviewed the torque, lubrication condition, and frequency of use and etc. Finally, this selected the torque as the acceleration factor which is affected mainly to the system and also, the test equipment was developed based on the requirement of the life and performance test.

A Study on Accelerated Fatigue Life Testing for Industrial Inverter (산업용 인버터의 가속 피로수명 평가에 관한 연구)

  • Lee, Sanghoon;Kim, Won-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.6
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    • pp.67-73
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    • 2022
  • Industrial inverters are used in a variety of fields for electric power supply. They may be exposed to vibration and heat once they are installed. This study focused on a framework of accelerated life testing of an industrial inverter considering fatigue damage as the primary source of deterioration. Instead of analyzing detailed failure mechanisms and the product's vulnerability to them, the potential of fatigue failure is considered using the fatigue damage spectrum calculated from the environmental vibration signals. The acceleration and temperature data were gathered using field measurement and spectral analysis was conducted to calculate the vibration signal's power spectral density (PSD). The fatigue damage spectrum is then calculated from the input PSD data and is used to design an accelerated fatigue life testing. The PSD for the shaker table test is derived that has the equivalent fatigue damage to the original input signal. The tests were performed considering the combined effect of random vibration and elevated temperature, and the product passed all the planned tests. It was successfully demonstrated that the inverter used in this study could survive environmental vibration up to its guarantee period. The fatigue damage spectrum can effectively be used to design accelerated fatigue life testing.

Suggestion of Deterioration Curve for New-type Coating on Atmospheric Environment by Acceleration Corrosion Test (부식촉진 실험을 통한 대기환경에서 신설 도장계의 노화곡선 제안)

  • Jeong, Young-Soo;Kim, Min-Jeong;Jeon, Seok-Hyeon;Ahn, Jin-Hee;Kim, In-Tae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.2
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    • pp.75-83
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    • 2019
  • In this study, to propose the deterioration curves of urethane, ceramic, polysiloxane and fluorocarbon coating for the steel bridge, an accelerated corrosion tests were carried out. The each coating system wes applied on the top of the specimens, and circular initial defects were introduced with different diameters with 0.5, 1.0, 3.0, 5.0 mm. An accelerated corrosion test condition was used to simulate severe corrosive environment depending on ISO 20340. The deterioration curve of each coating type was evaluated based on deteriorated area from the circular defects. In order to evaluate the coating service life of installed steel bridge using deterioration curve, the acceleration coefficient was calculated at correlation between ISO 20340 and corrosivity categories by ISO 9223 based on field corrosion rate. From test results, the propagation rate of coating deterioration area was different to diameter of circular defects. In case of urethane coating, the coating service lifes of 3% deterioration area was evaluated in 31.8, 15.8, 9.9 and 3.9 years with C2, C3, C4 and C5 category.

Dynamic Behavior of KTX Bridges Using Field Test Data (현장계측자료를 이용한 고속철도교량의 동적거동특성)

  • Yim Myoung Jae;Choi Il Yoon;Lee Jun S;Lee Hyun Suk
    • Proceedings of the KSR Conference
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    • 2003.10b
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    • pp.563-568
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    • 2003
  • High-speed railway bridges subject to effect of dynamic loads by interaction between vehicle load which run specially fast and behavior of bridges. Such dynamic load effects result in fluctuations and fatigues to each elements as well as whole conduct of bridges. and is influenced in life of bridges. For these reason. Analysis and estimation of data about dynamic behavior of bridges occupies important factor in that estimate the remaining life of bridges and select the maintenance. repair and retrofit. In this paper. Analysis for the dynamic behavior of bridges using displacement and acceleration data that is actuality measure data to the bridges of Seoul-Susan high speed railroad test section has been made.

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Integrity evaluation of the welded structure bogie for the railway freight car (철도화차용 용접구조대차의 건전성평가에 관한 연구)

  • Hong J.S.;Ham Y.S.;Chung H.C.;Paik Y.N.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.361-364
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    • 2005
  • Some bogie frames manufactured in 1999, 2000 year have the fatal problem. Three or four years later, the cracked end beam among them have discovered in 2002, 2003 year. The crack situation of the end beam have a bad effect on brake system. In that case, the cars would be in danger of derailment. To improve the end beam, a research of covering the whole field of welded type bogie frame was started. Main line real tests were performed at Young-Dong line. The stress of main positions for bogie frame was measured. Also up-down direction and left-right direction vibration acceleration of the bogie frame were measured. At this time the tests were performed for the three types bogie. The test result concludes that the crack cause of the end beam is not brake load but vibration at running mainly. It is estimated that the life of the improved car which end beam reinforced is safe within the car permitted life(25 years). The improvement methods of the end beam are presented by construction modification, parts modification. The integrity evaluation is inspected by analysis the real line test results, the improvement methods of the end beam.

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ALT Design using Field Failure and Usage Profile

  • Ismail, Azianti;Jung, Won
    • Proceedings of the Korean Reliability Society Conference
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    • 2011.06a
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    • pp.21-26
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    • 2011
  • Initial reliability prediction done by calculation would be more practical if support by evidence from customer usage profile and field failure data to improve the prediction. Thus, the consistency of the design and the product would be practically validated. In this paper, it will address rationale and method to decide on Acceleration Factor (AF) to be used in Accelerated Life Test (ALT) through usage profile and field failure. The case study of tractor transmission is used to demonstrate the method which data obtained from surveys done on farmers, field visits and field failure data from service center. By considering all the elements, it will determine more relevant AF which indicates the real use conditions of the component.

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A Study on the Effect of Storing Temperature upon the Self Life of Propelling Charge K676 and K677 (추진장약 K676 및 K677의 저장온도가 저장수명에 미치는 영향)

  • Cho ki hong;Chang il ho
    • Journal of the Korea Institute of Military Science and Technology
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    • v.8 no.1 s.20
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    • pp.14-24
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    • 2005
  • A propellant mainly consisting of nitric ester including nitrocellulose, nitroglycerine and nitroguanidine is characteristic of being decomposed naturally. And this phenomenon is known as being affected mostly by its storing temperature. In this research, the effect of storing temperature on self life has been studied by measuring the contained quantity of residual stabilizer of propellant KM30A1, ignition powder and combustible cartridge case, which are parts of 155MM propelling charge K676 and K677; the method for the measurement is acceleration aging test, and decomposition reaction equation and Berthlot Equation were used for the calculation. The result of this research shows that propellant KM30A1, ignition powder, combustible cartridge case in order of decreasing self life, and the self life decreases to 1/3 as the temperature increases by $10^{\circ}C$.

A Study of Life about Naturally Aged Nitrocellulose by Storage (자연 노화된 니트로셀룰로오스의 수명에 관한 연구)

  • Kim, Dong-seong;Jin, Hong-Sik
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.11
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    • pp.595-601
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    • 2020
  • During the safety inspection of nitrocellulose-made explosive containers stored for more than 10 years, cracks were found in the containers. Therefore, a failure cause analysis test was performed. First, the cause of failure through the failure tree analysis was conducted to select the factors that influenced failure. The changes in the properties of the container caused by the acceleration of the reaction were found to be the cause of the failure by confirming the influence on the environment and internal/external factors that may occur during storage. To confirm this, environmental tests, such as thermal shock test and vacuum thermal stability test, were performed using a naturally aged container to analyze the cause of failure, and an accelerated aging test was performed to reproduce the failure. Through this, the chemical reaction was accelerated by heat and charge, as in the result of the fault tree analysis, and it was confirmed that the physical properties of the container were changed. In addition, the service life of the container was estimated using the Arrhenius model for the storage life due to thermal aging.

A Study on the Performance of Soot Probe of Diesel Vehicles using Free Acceleration Mode Method (무부하급가속검사방법을 이용한 디젤자동차의 매연프로브 성능에 관한 연구)

  • Kim, Jae-Yeol;Chae, Il-Seok;Oh, Hoo-suk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.9
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    • pp.40-46
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    • 2020
  • Inspection of vehicle systems is regularly performed by the state to ensure the emission status and the safety of vehicles. Thereby, the safety and quality of life can be improved by reducing green-house gases and fine dust, which are the main causes of vehicle defects and air pollution. This study analyzed the soot measuring probes used in the free acceleration mode method, at no-load condition, looking at the efficiency of a probe to measure soot emissions from diesel vehicles. In this study, a technique that can improve the inhalation efficiency of the probe over the (a) probes and the improved (b) probes was applied to probes (c). Probe (c) involves a structure designed close to the center of the circumference of the exhaust pipe. Results showed that the suction efficiency was improved by adding a variable center unit.