• 제목/요약/키워드: Accelerated thermal aging

검색결과 125건 처리시간 0.022초

CPB(Cold-Pad-Batch) 염색 패더롤 고무에서 화학적 노화로 인한 가속 수명예측 (Accelerated Life Prediction of CPB(cold-pad-batch) Padder Roll Rubber to Chemical Degradation)

  • 임지영;남창우;이우성
    • 한국염색가공학회지
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    • 제29권3호
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    • pp.155-161
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    • 2017
  • In CPB(Cold-Pad-Batch) dyeing, the rubber of the padder roll is influenced by the heat, chemical and mechanical influences and thus aging of the padder roll rubber occurs. This study presents an accelerated thermal aging test of the CPB padder roll rubber with strong alkali conditions. Using Arrhenius formula of the various property values for the various aging temperatures($80^{\circ}C$, $90^{\circ}C$, $100^{\circ}C$) of the padder roll, the accelerated life predictions could be calculated. The threshold value of the property was set at different values. The hardness was set at the point where 5% degradation occurs based on the actual use conditions, and the tensile strength was set at the point where 50% degradation occurs based on the general life prediction standards. From the results of the different physical properties at differing temperatures, the Arrhenius plot could be obtained. Through the usage of the Arrhenius Equation, significant duration expectation could be predicted, and the chemical aging behavior of the CPB padder roll could be found at the arbitrary and actual temperatures.

과도서지를 이용한 가속열화 시험법에 따른 견인전동기 고정자 코일의 전기적 특성 변화 (Properties of Electrical Performance on Stator Coil of Traction Motor by Accelerated lest using Transient Surge)

  • 박현준;장동욱;이길헌;최종선;김저우
    • 한국전기전자재료학회논문지
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    • 제16권9호
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    • pp.783-789
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    • 2003
  • The winding problems of traction motor are the major determinant of motor's life. The root cause of winding failure is gradual deterioration of the insulation due to thermal, electrical, mechanical and environmental stresses. The aging of the insulation reduces the electrical and mechanical strength of the insulation. At same point, a voltage surge or mechanical shock from a traction motor start will fracture or break down the insulation. To achieve the expected life usually requires extensive laboratory evaluation of the insulation systems and the use of accelerated aging tests. There are several nondestructive test available for checking, the condition of motor insulation, the probable extent of aging, and the rate of which aging is taking place. So the insulation characteristics of stator coil were each analyzed by measurement of dielectric loss(tan$\sigma$), capacitance and partial discharge. The method of diagnosis is able to analyze the insulation condition and evaluate the life of the traction motor.

CF8M과 SA508 용접재의 열화에 따른 파괴인성에 관한 연구 (A Study on Fracture Toughness with Thermal Aging in CF8M/SA508 Welds)

  • 우승완;최영환;권재도
    • 대한기계학회논문집A
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    • 제30권10호
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    • pp.1173-1178
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    • 2006
  • In a primary reactor cooling system(RCS), a dissimilar weld zone exists between cast stainless steel(CF8M) in a pipe and low-alloy steel(SA508 cl.3) in a nozzle. Thermal aging is observed in CF8M as the RCS is exposed for a long period of time to a reactor operating temperature between 290 and $330^{\circ}C$, while no effect is observed in SA508 cl.3. The specimens are prepared by an artificially accelerated aging technique maintained for 300, 1800 and 3600 hrs at $430^{\circ}C$, respectively. The specimens for elastic-plastic fracture toughness tests are according to the process in the thermal notch is created in the heat affected zone(HAZ) of CF8M and deposited zone. From the experiments, the $J_{IC}$ value notched in HAZ of CF8M presented a rapid decrease up to 300 hours at $430^{\circ}C$ and slowly decreased according to the process in the thermal aging time. Also, the $J_{IC}$ value presented a lower value than that of the CF8M base metal. And, the $J_{IC}$ of the deposited zone presented the lowest value of all other cases.

Analysis of Thermal Characteristics and Insulation Resistance Based on the Installation Year and Accelerated Test by Electrical Socket Outlets

  • Kim, Kyung Chun;Kim, Doo Hyun;Kim, Sung Chul;Kim, Jae Ho
    • Safety and Health at Work
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    • 제11권4호
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    • pp.405-417
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    • 2020
  • Background: Electrical socket outlets are used continuously until a failure occurs because they have no indication of manufacturing date or exchange specifications. For this reason, 659 electrical fires related to electrical socket outlets broke out in the Republic of Korea at 2018 only, an increase year on year. To reduce electrical fires from electrical socket outlets, it is necessary to perform an accelerated test and analyze the thermal, insulation resistance, and material properties of electrical socket outlets by installation years. Methods: Thermal characteristics were investigated by measured the temperature increase of electrical socket outlets classified according to year with variation of the current level. Insulation resistance characteristics was measured according to temperature for an electrical socket outlets by their years of use. Finally, to investigate the thermal and insulation resistance characteristics in relation to outlet aging, this study analyzed electrical socket outlets' conductor surface and content, insulator weight, and thermal deformation temperature. Results: Analysis showed, regarding the thermal characteristics, that electrical socket outlet temperature rose when the current value increased. Moreover, the longer the time that had elapsed since an accelerated test and installation, the higher the electrical socket outlet temperature was. With respect to the insulation resistance properties, the accelerated test (30 years) showed that insulation resistance decreased from 110 ℃. In relation to the installation year (30 years), insulation resistance decreased from 70 ℃, which is as much as 40 ℃ lower than the result found by the accelerated test. Regarding the material properties, the longer the elapsed time since installation, the rougher the surface of conductor contact point was, and cracks increased. Conclusion: The 30-year-old electrical socket outlet exceeded the allowable temperature which is 65 ℃ of the electrical contacts at 10 A, and the insulation resistance began to decrease at 70 ℃. It is necessary to manage electrical socket outlets that have been installed for a long time.

Investigations of Accelerated Aged Polymeric Insulators Using Partial Discharge Signal Measurement and Analysis

  • Mekala, K.;Chandrasekar, S.;Ravindran, R. Samson
    • Journal of Electrical Engineering and Technology
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    • 제10권1호
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    • pp.299-307
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    • 2015
  • Reduction in pollution performance of polymeric insulators, aged due to water absorption stress and thermal stress, is a major threat to the reliable operation of power transmission and distribution system. Formation of partial discharges on the surface of wet polluted insulator plays a major role in determining the life time and pollution performance of outdoor polymeric insulators. However, reports on partial discharge characteristics of water absorption stress aged and thermal aged polymeric insulators are scanty. This paper discusses the pollution performance characteristics of accelerated aged polymeric insulators using the advanced ultra wide band PD signal measurement and analysis. Laboratory experiments on accelerated aged polymeric insulators were carried out as per IEC 60507 under AC voltage, at different humidity and contamination levels using NaCl as a contaminant. PRPD pattern and Time-Frequency map analysis of PD signals were carried out. From the results, it can be speculated that PD analysis is a well suited technique to understand the pollution performance of aged polymeric insulators.

납고무받침의 노화가 교량의 내진성능에 미치는 영향 (Influence of Aging of Lead Rubber Bearing on Seismic Performance of Bridges)

  • 박성규;오주
    • 대한토목학회논문집
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    • 제32권2A호
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    • pp.109-116
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    • 2012
  • 지진격리장치로서 납고무받침의 동적 특성은 주재료인 고무재료의 동적거동과 비선형 성질에 의존하고 있다. 역학적이나 환경적인 영향으로 인해 고무재료에 노화가 진행되고 결국에는 손상이 불가피하게 발생하게 된다. 고무재료의 노화의 주원인은 높은 온도에서 반응열로 인한 산화반응으로 알려져다. 이에 따라 납고무받침의 가속 열 노화실험을 수행하여 열 노화 전 후에 대해 받침의 특성값을 상호 비교하였다. 실험 결과 열 노화 현상은 전단강성과 에너지 감쇠 그리고 등가감소계수에 영향이 있음을 알 수 있었다. 또한 열 노화에 의한 동적특성의 저하를 실제 교량에 적용하여 납고무받침의 열 노화가 교량의 교각의 내진성능에 미치는 영향을 수치해석을 통해 비교분석하였다. 해석결과 납고무받침에 대하여 열 노화에 따른 기본 특성변화가 교량의 내진성능에 미치는 영향은 크지 않음을 알 수 있었다.

복기추진제의 가속 노화 특성 연구 (Accelerated Aging Characteristics of a Double Base Propellant)

  • 고청아;박영철;서태석;문영택;김준형
    • 한국추진공학회지
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    • 제23권4호
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    • pp.61-69
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    • 2019
  • 세 가지 다른 온도($60^{\circ}C$, $70^{\circ}C$ 그리고 $75^{\circ}C$)에서 1년 동안 복기추진제의 가속 노화 시험을 수행하였다. 추진제의 노화 특성을 평가하기 위해 고성능 액체크로마토그래피(HPLC)와 AKTS-Thermokinetics 소프트웨어를 사용하여 안정제 함량과 속도론적 분석을 수행하였다. 그 결과, 추진제의 안정제 함량은 노화 온도 및 노화 기간에 따라서 점차적으로 감소하였다. $75^{\circ}C$에서의 안정제 감소 속도는 $70^{\circ}C$와 비교하여 약 2배 정도 빠른 것으로 나타났다. 이러한 실험값들을 속도론적 SB 모델과 2단계 모델로 모사하였고, n1=1, n2=0에서 실제데이터를 가장 잘 모사하였다.

원전 케이블용 절연재료의 열분석과 등가수명 (Thermal Analysis and Equivalent Lifetime Prediction of Insulation Material for Nuclear Power Cable)

  • 김지연;양종석;박경흠;성백용;방정환;박대희
    • 한국전기전자재료학회논문지
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    • 제29권1호
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    • pp.17-22
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    • 2016
  • The activation energy of a material is an important factor that significantly affects the lifetime and can be used to develop a degradation model. In this study, a thermal analysis was carried out to evaluate and collect quantitative data on the degradation of insulation materials like EPR and CSP used for nuclear power plant cables. The activation energy was determined from the relationship between log ${\beta}$ and 1/T based on the Flynn.Wall.Ozawa method, by a TGA test. The activation energy was also derived from the relationship between ln(t) and 1/T based on isothermal analysis, by an OIT test. The activation energy of EPR derived from thermal analysis was used to calculate the accelerated aging time corresponding to the number of years of use, employing the Arrhenius equation, and determine the elongation corresponding to the accelerated aging time.

송전용 자기재 애자의 성능평가 및 가속열화시험 (Study on Performance and Aging Test of Porcelain Insulators for Transmission Line)

  • 한세원;조한구;박기호;이동일;최인혁
    • 한국전기전자재료학회논문지
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    • 제16권9호
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    • pp.842-850
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    • 2003
  • The suspension insulators are subjected to harsh environments in service for a long time. The long-term reliability of tile insulators is required for both mechanical and electrical performances. This study describes some basic performance tests and accelerated aging test by cool-heat cycling methods and thermal mechanical performance test methods on alumina porcelain insulators (new and aged) used for transmission line in KOREA. There was no fail in electrical and mechanical performance tests such as a high voltage strength, a flashover voltage, and an impact strength in all samples. But in the case of accelerating aging tests which have above 9$0^{\circ}C$ temperature gradient, fracture phenomena was happened by a thermal shock in tile aged sample(sample A) with low alumina porcelain body. It was indicated that sample A was more severely aged than other samples. According to results of HRB test and microstructural analysis, it was reasoned that insulator bodies with the matrix reinforced with alumina crystalline phase have advantages over the suppression of crack advance. And cool-heat aging and mechanical thermal ageing tests shows that a temperature gradient is more effective to accelerating than a cycling number.

불소 고무복합체의 저온과 고온촉진노화 특성에 대한 비교 연구 (A Comparative Study on the Characteristics of Accelerated aging at Low and High Temperatures of the Fluorocarbon Rubber Composites)

  • 박정배;이범철;정윤석;박성한
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2017년도 제48회 춘계학술대회논문집
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    • pp.915-922
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    • 2017
  • 내열 및 내유성 고무복합체 특성연구(The study on the thermal and oil resistance rubber composite), 2016.[6] 연구에서는 고온($150^{\circ}C$, $175^{\circ}C$, $200^{\circ}C$) 조건의 고온촉진노화를 통하여 불소고무 복합체의 수명을 예측하였다. 일반적인 고무제품은 온도, 습도, 오존, 빛, 유제, 기계 및 전기적 응력 등의 특성저하 인자에 따라 다른 특성을 나타낼 가능성이 있으며, 이러한 문제를 해결하기 위하여 "내열 및 내유성 고무복합체 특성연구"[6] 연구에서 얻어진 고온촉진노화에 의한 수명 예측값과 저온촉진노화간의 인장강도 변화율 및 신장률 변화율 그리고 부피 변화율, 무게 변화율, 두께 변화율 및 열전도도를 비교 검토하였다. 검토 결과, 요구 한계수명은 모두 만족하였지만 고온촉진노화 결과와 저온촉진노화 결과 간 변화율에서 약간의 격차를 보였다. 이러한 변화율 격차가 일어나는 원인은 고온촉진노화에서는 노화 시 불소고무의 주사슬 분해로 인하여 인장강도, 신장률 감소 및 부피, 무게, 두께 증가가 일어나는데 비해 저온촉진노화에서는 $80^{\circ}C$에서 불소고무의 지속적 경화반응으로 인하여 인장강도, 신장률 및 부피, 무게, 두께 변화가 적게 나타났을 것으로 판단된다.

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