• Title/Summary/Keyword: Abrasive Water Jet

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Abrasive Water Jet Machining of Alumina Ceramics (어브레이시브 워터제트를 이용한 알루미나 세라믹스의 가공)

  • 최기상;최기흥;김정수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.8
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    • pp.2073-2080
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    • 1994
  • In this paper, a model of material removal in abrasive water jet machining of brittle material is developed, and experimentally evaluated. Abrasive water jet machining proved to yield better material removal rate than other machining techniques for hard and brittle material (alumina ceramics). It was also found that large scale fracture may develop at the exit of the jet from the material. The fracture size was predicted as a function of water jet pressure and size of the hole. Finally, the feasibility of using acoustic emission signals for in-process monitoring of the abrasive water jet machining process is investigated.

Influence of Abrasive Water-Jet on Workpiece Geometry (Abrasive Water-Jet이 가공물의 형상에 미치는 영향)

  • 장현석;하만경;류인일;곽재섭;이상진;이기백
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.585-590
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    • 2002
  • Abrasive water-jet(AWJ) machining is a new cutting technology. The AWJ can cut various materials touch as metal, glass and stone. However, the AWJ machining makes troubles including kerf, rounding and side taper. In this study, we investigated the correlation between parameters of abrasive water-jet machining arid cutting characteristics. The machining parameter were the material thickness and the traverse speed. The experiment was conducted to cut the stainless steel(STS41) and the mild steel(SS41) specimens. The results of the experiment weirs presented as the relation between cutting conditions and trouble of a dimension error, a conner error, an uncut width and a kerf.

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Cutting Characteristics of Workpiece Using Abrasive Water-Jet Machining (Abrasive Water-Jet 가공에서 공작물의 절단특성)

  • 장현석;하만경;곽재섭;박후명;이상진;이기백
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.984-987
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    • 2002
  • Abrasive water-jet(AWJ) machining is a new cutting technology. The AWJ can cut various materials such as metal, glass and stone. However, the AWJ machining makes troubles including kerf, rounding and side taper. In this study, we investigated the correlation between parameters of abrasive water-jet machining and cutting characteristics. The machining parameters were the material thickness and the traverse speed. The experiment was conducted to cut the stainless steel(STS41) and the mild steel(SS41) specimens. The results of the experiment were presented as the relation between cutting conditions and troubles of a dimension error, a conner error, an uncut width and a kerf.

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An experimental study of cutting abilities of an abrasive water jet system (연마제 혼합액 제트의 절단 성능에 관한 연구)

  • 안영재;유장열;권오관;김영조
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.4
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    • pp.611-617
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    • 1989
  • A jet cutting system is a new concept of cutting device wihch requires high pressure up to thousands of atmospheric pressure. The use of water as a cutting medium brings in many of working advantages such as no dust, no gas, and no thermal distortion. And an introduction of abrasives into the water jet flow increases signigicantly cutting abilities and improves cutting performance. Cutting with abrasive water jet involves many operating variables, including design of the cutting system. For efficient cutting, the operating parameters have to chosen properly. In spite of several attempts to develop the cutting model theoretically, all of the optimization of the operating parameters is based upon exerimental results of each jet cutting system. In this paper, the effect of the parameters was measured and analysed in terms of pressure, abrasive, and transverse rate of a workpiece. Most of all, sufficient feeding of abrasives is the most important factor for efficient cutting performance.

Effects of Traverse Speed on Dimensional Error in Abrasive Water-Jet (입자 워터 젯의 이송속도가 공작물의 치수정밀도에 미치는 영향)

  • 곽재섭;하만경
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.3
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    • pp.1-7
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    • 2004
  • Abrasive water-jet(AWJ) machining can cut various materials such as metal, glass and plastics. However, the AWJ machining has some troubles including kerf, rounding and side taper. In this study, we experimently investigated the correlation between the traverse speed of the abrasive water-jet and the dimensional error of the workpiece according to the thickness and the types of the material. The specimen was the stainless steel and the mild steel and the predetermined contour cutting was conducted. A comer radius error, an uncut width and a kerf were measured and evaluated.

Abrasive-Assisted High Energy Water-Jet Machining Characteristics of Solid Wood

  • Lee, Hyoung-Woo
    • Journal of the Korean Wood Science and Technology
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    • v.32 no.3
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    • pp.1-7
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    • 2004
  • The application of abrasive-assisted high energy water-jet was investigated as a possible new method of cutting wood. In this study the maximum cutting speeds for species of various wood density were determined and water-jet machining characteristics were investigated for sixteen Korean domestic species. The maximum cutting speed ranged from 200 to 750 mm/min. The results indicate that wood density affects machining characteristics such as maximum cutting speed, surface roughness, and kerf width. Roughness of surface generated increased and kerf width decreased as penetration depth increased.

Evaluation of Efficiency on Glass Precision Machining by using Abrasive Water-jet (연마재 워터젯 가공을 이용한 유리 미세 가공 성능 평가)

  • Bahk, Yeon-Kyoung;Park, Kang-Su;Kim, Hyung-Hoon;Shin, Bo-Sung;Ko, Jong-Soo;Go, Jeung-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.7
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    • pp.87-93
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    • 2010
  • This paper presents an evaluation of efficiency on glass precision machining by using abrasive water-jet machine. In this study, problems of conventional water-jet machining are examined experimentally and are analysized numerically. Especially, the reason of whitening on the machined surface of biochip glass is determined. It is found that the mass flow rate of abrasive input and transverse speed of water-jet are key parameters to control the direct machining of micro hole and channel on a glass substrate. Based on results of experimental analysis, possibility of direct fabrication of micro holes and channels on a glass substrate is successfully confirmed.

Manufacture and Application of Diamond Orifices in Abrasive Suspension Jet for Micro Machining (습식 워터 젯 정밀 절삭 가공용 다이아몬드 오리피스 제조 및 응용)

  • Kim, Youn-Chul;Park, Hee-Dong;Jho, Jae-Han;Kang, Suk-Joong L
    • Journal of Powder Materials
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    • v.15 no.6
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    • pp.509-513
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    • 2008
  • High-pressure abrasive entrained jet have rapidly become important machining technology over the last two decades. However, suspension jet by high-pressure has been recently developed for packaging sawing. Ideally, diamond materials should be used for components in abrasive water-jet systems that are subject to high erosive conditions. Using the diamond orifices improve maintenance and extend wear part life. This paper gives insights to using an abrasive suspension jet with diamond orifice. The influences of orifice material and orifice design are evaluated.

Comparison Study on Quality Characteristics of Surface Treatment of Stone Board Materials by Water-jet System and Flame-burner (워터젯 수압분사와 화염버너에 의한 석판재 표면처리의 품질특성 비교연구)

  • 강지호;장명환
    • Journal of the Korea Safety Management & Science
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    • v.5 no.1
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    • pp.115-128
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    • 2003
  • To comparison the surface treatment methods of stone board materials, the results of Dorry's abrasive test were 23.4 for water-jet system and 18.9 for flame-burner system. Therefore abrasive hardness, the stone board materials by the water-jet system was greater than one by flame-jet system. As a result of Shore's hardness test, the stone board materials by water-jet system was twice greater than one by flame-jet system. Authors carried out microscopic observation to survey a defection of the composition minerals for two methods, but all of the both methods have not founded a defection. Therefore, the stone board materials by water-jet system was greater durability than one by flame-jet for the surface treatment methods.