• Title/Summary/Keyword: Abrasive

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Atomistic Modeling of Spherical Nano Abrasive-Substrate Interaction (절삭용 구형나노입자와 기판 상호작용에 관한 원자단위 모델링)

  • 강정원;송기오;최원영;변기량;이재경;황호정
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.16 no.12S
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    • pp.1157-1164
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    • 2003
  • This paper shows the results of atomistic modeling for the interaction between spherical nano abrasive and substrate in chemical mechanical polishing processes. Atomistic modeling was achieved from 2-dimensional molecular dynamics simulations using the Lennard-Jones 12-6 potentials. The abrasive dynamics was modeled by three cases, such as slipping, rolling, and rotating. Simulation results showed that the different dynamics of the abrasive results the different features of surfaces. This model can be extended to investigate the 3-dimensional chemical mechanical polishing processes.

Manufacture and Application of Diamond Orifices in Abrasive Suspension Jet for Micro Machining (습식 워터 젯 정밀 절삭 가공용 다이아몬드 오리피스 제조 및 응용)

  • Kim, Youn-Chul;Park, Hee-Dong;Jho, Jae-Han;Kang, Suk-Joong L
    • Journal of Powder Materials
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    • v.15 no.6
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    • pp.509-513
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    • 2008
  • High-pressure abrasive entrained jet have rapidly become important machining technology over the last two decades. However, suspension jet by high-pressure has been recently developed for packaging sawing. Ideally, diamond materials should be used for components in abrasive water-jet systems that are subject to high erosive conditions. Using the diamond orifices improve maintenance and extend wear part life. This paper gives insights to using an abrasive suspension jet with diamond orifice. The influences of orifice material and orifice design are evaluated.

Improvement of Oxide-Mechanical Polishing Characteristics According to the Ceria Abrasive Adding (세리아 연마제 첨가량에 따른 산화막 CMP 특성 고찰)

  • Han, Sang-Jun;Park, Sung-Woo;Lee, Woo-Sun;Sea, Yong-Jin
    • Proceedings of the KIEE Conference
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    • 2006.10a
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    • pp.87-88
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    • 2006
  • To investigate the possibility of ceria abrasive-added slurry for the oxide-chemical mechanical polishing (oxide-CMP) application, two kinds of retreated methods were introduced as follows: First, the characteristics of mixed abrasive slurry (MAS) using $CeO_2$ powder as an abrasive added within diluted silica slurry (DSS) were evaluated to achieve the improvement of removal rates and non-uniformity. Second, the control of pH level due to the dilution of slurry was examined. And then, we have discussed the CMP characteristics as a function of abrasive dispersion time.

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A Study on Monitoring of the MAP for Non-magnetic Material by AE Signal Analysis (AE신호 분석을 통한 비자성체의 자기연마 모니터링에 관한 연구)

  • Lee, Sung-Ho;Kim, Sang-Oh;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.304-309
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    • 2011
  • A monitoring system for magnetic abrasive polishing process is necessary to ensure the polishing products the high quality and integrity. Acoustic emission (AE) signal is known to reflect the material removal phenomena in other machining processes. In a case of the magnetic abrasive polishing of non-magnetic materials, application of AE method is very difficult because of lower machining force on the surface of workpiece and the level of AE signal is extremely lower. In this study, AE sensor-based monitoring system is applied to the magnetic abrasive polishing. The relation between the level of the AE RMS and the surface roughness during the magnetic abrasive polishing of magnesium alloy steel is investigated.

The Study on the Application of CNT Particle in High-Precision Magnetic Abrasive Polishing Process (초정밀 자기연마 공정에 탄소나노튜브 입자의 적용에 관한 연구)

  • Kwak, Tae-Kyung;Kwak, Jae-Seob
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.274-279
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    • 2011
  • In this study, new abrasives that were composed of iron powder and carbon nanotube (CNT) particle were attempted to be abrasives for magnetic abrasive polishing. Because the CNT particles itself are very small ones with high hardness and magnetic strength, these properties are effective for magnetic abrasive polishing of nonmagnetic materials. As an experimental result for evaluating the machining characteristics in magnetic abrasive polishing, the CNT particles showed better performance than the conventional abrasives such as Fe and CBN powder.

Effect of Claw Abrasives in Cages on Claw Condition, Feather Cover and Mortality of Laying Hens

  • Glatz, P.C.
    • Asian-Australasian Journal of Animal Sciences
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    • v.17 no.10
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    • pp.1465-1471
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    • 2004
  • A trial was conducted to determine the effect of abrasive strips and abrasive paint in layer cages on claw length and claw sharpness, foot condition, feather cover and mortality of hens. During the preparation of the cages for the experiment it was simpler and took less time to apply the pre-prepared paint with a spatula to the egg guard compared to sticking the abrasive strips onto the egg guard. Fitting the strips took longer because it had to be cut from a 25 mm roll, cut into the appropriate lengths, the tape backing removed and then stuck onto the egg guard section. Abrasive paint was more effective as a claw shortener than abrasive strips. The birds using the abrasive paint had the shortest (p<0.05) claw length and lowest (p<0.05) claw sharpness. One of the original reasons for reducing claw length with claw shorteners was to reduce mortality by minimising skin skin abrasions caused by the claws. Surprisingly hen mortality from prolapse and cannibalism was higher (p<0.05) in cages fitted with abrasives. There are no other reports in the literature showing an increase in prolapse and cannibalism from hens using abrasives.

Nozzle Condition Monitoring System for Abrasive Waterjet Process (연마재 워터젯을 위한 노즐상태 모니터링 시스템 설계)

  • Kim, Jeong-Uk;Kim, Roh-Won;Kim, Chul-Min;Kim, Sung-Ryul;Kim, Hyun-Hee;Lee, Kyung-Chang
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.5
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    • pp.817-823
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    • 2020
  • In recent, the machining of difficult-to-cut materials such as titanium alloys, stainless steel, Inconel, ceramic, glass, and carbon fiber reinforced plastics (CFRP) used in aerospace, automobile, medical industry is actively researched. Abrasive waterjet is a non-traditional processing method in which ultra-high pressure water and abrasive particles are mixed in a mixing chamber and shoot out jet through a nozzle, and removed by erosion due to collision with a material. In particular, the nozzle of the abrasive waterjet is one of the most important parts that affect the machining quality as with a cutting tool in general machining. It is very important to monitor the condition of the nozzle because the workpiece is uncut or the surface quality deteriorates due to wear, expanding of the bore, damage of the nozzle and clogging of the abrasive, etc. Therefore, in this paper, we propose a monitoring system based on Acoustic Emission(AE) sensor that can detect nozzle condition in real time during AWJ processing.

A study on grinding characteristics of CBN single abrasive grain (CBN 단입자의 연삭특성에 관한 연구)

  • 팽현진;손명환
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.6
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    • pp.1533-1541
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    • 1990
  • Cubic boron nitride (CBN) is known the second hardest material followed diamond and was provided industry as an abrasive grain in the late 1960's. Since the introduction of CBN, a large amount of research has been carried out to determine the best application condition for grinding operation. Despite the advantages in its characteristics, CBN has not yet gained full acceptance as more excellent abrasive grain than traditional one. The reason for this state is that the surface roughness ground by CBN is worse than by traditional one and dressing and truing is very difficult. This led user's resistance to the use of CBN as an abrasive grain. Present study is to investigate the cause of lower surface roughness ground by CBN single crystal abrasive grain comparing with traditional one.

Ultra Finishing by Magnet-abrasive Grinding for Internal-face of STS304 Pipe (STS304 파이프 내면의 초정밀 자기연마)

  • 김희남;윤영권;심재환
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.947-952
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    • 1997
  • The magnetic polishing is the useful method to finish using magnetic power of a magnet. The time hasn't been that long since the magnetic polishing method was introduced to korea as one of precision polishing techniques. However, the reasons for not being spreaded widely are the magnetic polishing method don't have mediocrity for machine, the efficiency of magnet-abrasive is confined as a bad polishing, and there are not many researchers in this field. The mechanism of this R&D is dealing with the dynamic state of magnet-abrasive. This paper deals with mediocritizing magnetic polishing device into regular lathe and this experiment was conducted in order to get a best surface roughness with low cost. Beside the subsidiary experiment was performed using the mixed magnet-abrasive with general alumina, barium. This paper introduced the main reason for difficulty using this method in industrial field. It needs more continues research on it. This paper contains the result of experiment to acquire the best surface roughness, not using the high-cost polishing material in processing. The average diameters of magnet-abrasive are the particles of 150 $\mu\textrm{m}$, 250 $\mu\textrm{m}$.

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Development and Evaluation of Fixed Abrasive Pad in Tungsten CMP (고정입자패드를 이용한 텅스텐 CMP 개발 및 평가)

  • Park, Boumyoung;Kim, Hoyoun;Kim, Gooyoun;Jeong, Haedo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.4
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    • pp.17-24
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    • 2003
  • Chemical mechanical polishing(CMP) has been applied for planarization of topography after patterning process in semiconductor fabrication process. Tungsten CMP is necessary to build up interconnects of semiconductor device. But the tungsten dishing and the oxide erosion defects appear at end-point during tungsten CMP. It has been known that the generation of dishing and erosion is based on the over-polishing time, which is determined by pattern selectivity. Fixed abrasive pad takes advantage of decreasing the defects resulting flam reducing pattern selectivity because of the lower abrasive concentration. The manufacturing technique of fixed abrasive pad using hydrophilic polymers is introduced in this paper. For application to tungsten CMP, chemicals composed of oxidizer, catalyst, and acid were developed. In comparison of the general pad and slurry for tungsten CMP, the fixed abrasive pad and the chemicals resulted in appropriate performance in point of removal rate, uniformity, material selectivity and roughness.

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