• 대한기계학회논문집
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• 제10권2호
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• pp.223-231
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• 1986

본 연구에서는 공구현미경을 이용하여 간판하게 공구수명을 구할 수 있는 방법을 제시하기 위한 전 단계로서 공구의 마멸거동에 대하여 연구하였다. 공구의 마멸은 매우 복잡한 현상이며 대부분의 경우 주로 마멸의 누증이 공구를 파손에 이르 게 한다. 마멸의 형태중 마멸(abrasion wear)과 점착에 의하여 발생되는 측면마멸이 가공물의 표면조도, 정밀도 및 절삭동력에 미치는 영향과 측정상의 경의 때문에 공구 수명을 지배하는 주마멸인자로 취급되고 있다. 따라서 절삭시간에 대한 공구의 측면 마멸 거동을 분석하여 초경공구의 측면마멸유선의 직선모델을 구하고, 측면마멸유선의 일반모델을 확립하였다.

• Tribology and Lubricants
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• 제20권1호
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• pp.1-6
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• 2004

In order to identify the effect of lubricant films on abrasive abilities of diamond films, wear rates of Ruby balls slid over as grown diamond films and polytetrafluoroethylene films coated diamond films were compared by using pin-on-disk tribometer. Wear scars of Ruby balls were measured by SEM. Results showed that wear rates of Ruby balls slid over polytetrafluoroethylene coated diamond films were about 4 times lager than as grown diamond films. Coefficients of friction decreased with sliding distance at diamond disks but were almost unchanged at polytetrafluoroethylene coated ones. These results came from behaviors of wear debris, which adhered more strongly in the tracks of as grown diamond films than polytetrafluoroethylene coated ones.

• 한국생산제조학회지
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• 제21권6호
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• pp.860-864
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• 2012

The contact tip is higher the wear of resistance and the longer life are demanded to GMA welding process. In this study, four different contact tips with three different compositions by two wires were evaluated their wear resistance by measuring in every one hour the area of enlarged hole at the exit side during actual wleding. Experimental results clearly showed that the Cr-containing tips strengthened by precipitation hardening have much better resistance to wear than those made by work hardening. In addition, flux cored wire is excellent abrasion resistance test results showed. Based on these results, the domestic industry, the life of the contact tip to know will be used as basic data.

• 연구논문집
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• 통권22호
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• pp.151-160
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• 1992

The wear resistance of electroless Ni-P-X(X A1203, Diamond) composite coating layers was studied by Taber abrasion test technique. The wear resistance of composite coating layers was particularly relied upon the codeposited content, particle size and distribution of particles, and heat treatment of coating layers, as well as the electroless nickel plating bath employed. In this study, we lay emphasis on the wear resistance of electroless composite coating layers containing A1203 particles(1.2~Im, 6.7hIm, 11.5lIm, 20l1m) or diamond particles (1.5jim, 5gm). From the result of composite coating A1203 and diamond particles, the wear resistance of composite coating layers is as follows.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.105-108
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• 1995

So far,in deep drilling process there are several manufacturing problems such as hole deviation, hole over size, circularity,straightness and surface roughness. Whit regard to these problems, we atudied the abrasion process on carbided tip of BTA drill and got the follow test results through the abrasion characteristic test and analysis on cutting mechanism for the drill tooth and guide pad. 1) In SM55C drilling process, the most stable and reasonable drilling speed range for optmum abrasion characteristic of drill tooth was 60m.min. 2) The total drilling torque was about 60kg .deg.cm on condition drilling speed 60m/min and 0.15mm/rev. These results show that the theoretical burnising torque is well accord with the tested torque which is working on guide pad.

• Corrosion Science and Technology
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• 제8권3호
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• pp.126-131
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• 2009

The interaction between wear and corrosion can significantly increase total material losses in water chemistry environment. The corrosive wear tests of a PWR steam generator tube material (Alloy 690) against the anti vibration bar material (409 SS) were performed at room temperature. The tests were performed in alkaline water chemistry conditions. NaOH solution was selected for test condition to investigate the corrosive wear effect of steam generator tube material in alkaline pH condition without other factors. The flow induced vibration can caused tube damage and the corrosion can be occurred by water chemistry. The test results showed that, in the alkaline solution at pH 13.9, the corrosion current density was increased about ten times than that in the distilled water. And wear rate at pH 13.9 was increased about ten times from that at neutral condition. However, the wear rate was decreased with time. The decrease would be attributed to the change in roughness of specimen or sub-layer of the worn surface with time. From microstructure observation, severe abrasive shape and several wear debris were found. From those results, it could infer that the oxide film on Alloy 690 changed to easily breakable one in the alkaline water, and then abrasion with corrosion became the main wear mechanism.

• 한국터널지하공간학회 논문집
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• 제19권3호
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• pp.475-488
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• 2017

암반용 TBM 공사에서 디스크 커터의 마모도 예측은 설계 및 시공 단계에서 정확한 공사비와 공사기간을 추정하는데 중요한 요소이다. 디스크 커터 마모도 예측에 널리 사용되고 있는 방법으로는 CSM 모델, 노르웨이 NTNU 모델, Gehring 모델이 있으며, 이들 모델은 각각 세르샤 시험, NTNU 시험 결과로부터 도출된 디스크 커터의 마모지수와 수명 지수를 활용하고 있다. 세르샤 시험은 금속 핀을 이용하여 일방향으로 마모를 발생 시키기 때문에 광물 입자크기나 암석의 이방성에 따라 결과의 편차가 큰 것으로 조사되었다(SINTEF, 2013). 한편, NTNU 시험의 경우에 시료 성형을 위한 사전 작업이 필요하기 때문에 수행 완료까지 2~3일의 기간이 소요된다. 본 연구에서는 금속 디스크의 회전과 이와 직교되는 방향으로 이동하면서 양방향 마모를 발생시켜 마모시험 결과의 편차를 줄이고, NTNU 시험 대비 별도의 시료성형이 필요 없어 소요 시간을 1~2시간으로 단축할 수 있는 새로운 디스크 커터 마모도 예측시험과 이를 이용한 마모지수를 제안하였다. 제안된 마모 지수는 동일 암석을 이용한 세르샤 시험과 NTNU 시험결과와 비교하여 높은 상관관계를 갖는 것으로 나타났다. 또한 국내 외 TBM 현장의 암석 시편을 이용하여 시험결과와 현장의 실제 디스크 커터 마모량을 비교 검증하였으며, 95%의 높은 결정계수를 확인하였다. NAT 시험은 신속하게 시험 수행이 가능하고, 시험 결과로부터 제안된 마모지수가 높은 신뢰수준을 보이는 것으로 판단되어 향후 활용도가 높을 것으로 기대한다.

• 공업화학
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• 제29권4호
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• pp.405-412
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• 2018

알칸디올로부터 유래된 주사슬의 탄소수가 6, 9, 11인 bis[3-(dialkyloxylphosphorothionyl)thio-2-methylpropanyloxy]alkane (BAPA)를 합성하였으며, 이를 zinc dialkyl dithiophosphates (ZDDP)와 비교하여 마모억제성능을 살펴보았다. 탄소 주사슬의 길이에 따른 BAPA의 내마모성능을 확인하기 위하여 4-ball 시험을 하였다. 기유무게의 1% 농도로 첨가제를 넣고 WSD (wear scar diameter)를 측정하였고, 각 0.472, 0.459, 0.480 mm로 나타났다. 또한 BAPA 화합물 중 bis[methacryloyloxy]nonane (BMOO9)의 곁사슬인 dialkyl dithiophosphoric acid (DDP)의 탄소수를 4, 8, 12로 변화시켜 합성하여, 4-ball 시험을 하였다. 그 결과로 WSD의 값은 각각 0.537, 0.459, 0.531 mm로 측정되었다. 곁사슬이 짧으면 필름이 얇게 형성되고, 길면 필름형성을 방해하여 탄소수가 8개일 때의 값이 제일 좋게 나타났다. ZDDP의 경우 동일한 조건에서 WSD의 값이 0.563 mm로 측정되었고, 합성한 BAPA의 화합물이 마모억제용 첨가제로 더 우수한 성능을 갖는다는 것을 확인하였다.

• Tribology and Lubricants
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• 제34권6호
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• pp.209-216
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• 2018

Sapphire is a substrate material that is widely used in optical and electronic devices. However, the processing of sapphire into a substrate takes a long time owing to its high hardness and chemical inertness. In order to process the sapphire ingot into a substrate, ingot growth, multiwire sawing, lapping, and polishing are required. The lap grinding process using pellets is known as one of the ways to improve the efficiency of sapphire substrate processing. The lap grinding process ensures high processing efficiency while utilizing two-body abrasion, unlike the lapping process which utilizes three-body abrasion by particles. However, the lap grinding process has a high material removal rate (MRR), while its weakness is in obtaining the required surface roughness for the final polishing process. In this study, we examine the effects of free abrasives in lap grinding on the material removal characteristics of sapphire substrate. Before conducting the lap grinding experiments, it was confirmed that the addition of free abrasives changed the friction force through the pin-on-disk wear test. The MRR and roughness reduction rate are experimentally studied to verify the effects of free abrasive concentration on deionized water. The addition of free abrasives (colloidal silica) in the lap grinding process can improve surface roughness by three-body abrasion along with two-body abrasion by diamond grits.

• 대한기계학회논문집A
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• 제24권9호
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• pp.2387-2396
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• 2000

Wear and operation characteristics of Nylon and Acetal pinion against steel gear were studied to gain a better understanding of their tribological and mechanical behavior. Tests were conducted with power circulating gear test rig under unlubricated conditions. Specific wear rates were measured as a function of applied load and total revolution. The worn tooth surfaces were examined with a profile projector and camera. Nylon pinion showed lower specific wear rates than Acetal pinion, but it revealed breakage at high load. Principal wear depths were developed at tooth tip and below the pitch line of pinion. Life estimation for the Nylon pinion was made by taking into account steel gear equivalent Hertz stress and average sliding velocity. The dominant wear mechanisms were adhesion and abrasion.