• Title/Summary/Keyword: Abnormal Vibration

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Development of Acoustic Emission(AE) Sensor for Prognosis Detection of Bearing Fault (베어링 고장 예후검출을 위한 음향 방출(AE)센서 개발)

  • Lee, Chibum;Kim, Gyeongwoo;Park, Yeong-Il
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.6
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    • pp.429-436
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    • 2014
  • Most mechanical systems are now operating consistently and getting faster due to the development of automation systems. Peoples' dependence on machines have increased as when problems occur within the mechanical system, personal injury and production loss may come as a result, as most of the mechanical system's malfunctions are caused by the failure of the rotational bearing. What we need now is a maintenance system that can warn us when it detects abnormal conditions before significant damage occurs to the bearing. In this study, we have developed an acoustic emissions sensor that can figure if the bearing works under the normal condition. With this acoustic emissions sensor, we can inspect the bearing for defects by using the Heterodyne technique, which converts the ultrasound signal into audio, as a signal conditioning process.

Feature Analysis based on Genetic Algorithm for Diagnosis of Misalignment (정렬불량 진단을 위한 유전알고리듬 기반 특징분석)

  • Ha, Jeongmin;Ahn, Byunghyun;Yu, Hyeontak;Choi, Byeongkeun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.27 no.2
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    • pp.189-194
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    • 2017
  • An compressor that is combined with the rotor and pneumatic technology has been researching for the performance of pressure. However, the control of operations, an accurate diagnosis and the maintenance of compressor system are limited though the simple structure of compressor and compression are advantaged to reduce the energy. In this paper, the characteristic of the compressor operating under the normal or abnormal condition is realized. and the efficient diagnosis method is proposed through feature based analysis. Also, by using the GA (genetic algorithm) and SVM (support vector machine) of machine learning, the performance of feature analysis is conducted. Different misalignment mode of learning data for compressor is evaluated using the fault simulator. Therefore, feature based analysis is conducted considering misalignment mode of the compressor and the possibility of a diagnosis of misalignment is evaluated.

A Study on the Vibration Characteristics due to the Running Conditions for Korean High Speed Train (한국형 고속전철의 주행조건에 따른 진동특성 분석에 관한 연구)

  • 박찬경;한영재;김영국;김석원;최강윤
    • Proceedings of the KSR Conference
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    • 2003.10a
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    • pp.125-130
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    • 2003
  • Korean High Speed Train (KHST) designed to operate at 350km/h has been tested on high speed line in JungBu site since it was developed in 2002. The dynamic performances of railway vehicle are generally stability, safety and ride comfort. The stability performance of KHST was proved that it is stable at 400Km/h through Roller Rig test. The safety and ride comfort need to be predicted the capability of it at 350km/h by the on-line test because KHST is testing at 300km/h up to now. Therefor, in this paper, the safety and ride comfort at 350km/h are predicted the performance using the acceleration results at 300kw/h and these results show that the KHST's dynamic performances are very good. Also, it illustrate the two cases occurred the abnormal vibration of KHST during some on-line tests. The first case is that the variation of vertical acceleration of wheel is analyzed when an abrasion occur on wheel. The second case is that the lateral acceleration of wheel, bogie and body are analyzed when the KHST is unstable at high speed. The occurrences of these special phenomena were due to the some faults of the suspension and braking systems and the faults were improved. In present, it is testing with safety.

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Application of ALE for detection of rolling ball bearing defects in noisy environment (잡음환경에서 구름 볼 베어링의 결함검출을 위한 ALE의 적용)

  • 김영태;최만용;김기복;박해원;박정학;김종억;류준
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.86-91
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    • 2004
  • It is very important to detect the bearing defects in rotating machinery since the critical failure of bearing cause a machinery shutdown. However it is difficult to detect the vibration signal resulting from the initial defects of bearing because of the high level of broadband noise. A signal processing technique, called the adaptive line enhancer(ALE) as one of adaptive filter, is studied in this work. This technique is to eliminate broadband noise without a prior knowledge of the noise and signal characteristics. Also we propose the optimal methods for selecting the three main ALE parameters such as correlation length, filter order and adaptation constant used in the adaptative process. Vibration signals for three abnormal bearings, including inner and outer raceways and ball defects, were acquired from Anderon(angular derivative of radius on)meter. The experimental results showed that the proposed technique can reliably detect the bearing defective signals masked by broadband noise.

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Diagnostic System for Crashing and Damping Signals in Engine-Assembly Line (엔진 양산라인의 충격성 불량유형 신호 진단을 위한 진단시스템 개발)

  • Oh, Se-Do;Kim, Young-Jin;Seo, Hae-Yun;Lee, Tae-Hwi;Lee, Jae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.8
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    • pp.965-970
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    • 2011
  • We develop a diagnostic system to monitor failures in an engine-assembly line. Existing techniques such as sensory analysis, time domain analysis, frequency analysis, and statistical analysis have limitations in the diagnosis of engine-assembly failure when there are abnormal vibration waveforms (crashing and damping signals) during the assembly. We use a wavelet technique to deal with crashing and damping signals. We also implement a new technique for developing diagnostic rules from sensor data, and we demonstrate its validity.

The Case Study of The Generator Noise generated by Stator Looseness (발전기 고정자 이완에 의한 소음발생 고찰)

  • Yoo, Mu-Sang;Han, Seung-Woo;Roh, Cheol-Woo;Ryu, Kil-Su;Oh, Seung-Tae
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.527-532
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    • 2014
  • Generator is the main equipment of a power plant that generates electric power. The line frequency is 60Hz, since that is operated at 3600rpm in fossil power plant. Therefore, the specific frequency 120Hz by the electromagnetic excitation force is generated inherently. If the looseness of stator at generator happens, abnormal sound that has 120Hz and the harmonic frequency is emitted from generator frame. In that case, binding of end-winding or re-wedging is needed for the reduction of sound level. In case of severe level of sound, belly band can be additionally installed at core. In this paper, the characteristics of generator sound is described and modal data is analyzed after installation of belly band.

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Sound Quality Evaluation of Interior Noise of Driving Vehicle Using Mahalanobis Distance (Mahalanobis Distance를 이용한 주행 중 차량 실내소음의 음질평가)

  • Park, Sang-Gil;Lee, Hae-Jin;Bae, Chul-Yong;Lee, Bong-Hyun;Oh, Jae-Eung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.1
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    • pp.57-60
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    • 2008
  • Since human listening is very sensitive to sound, for evaluating of a sound quality is required. Therefore, in the analysis for each situation, the sound evaluation is composed with sound quality factor. My researchers spends their effort to make a more reliable and more accurate of sound in term of sound quality index for various system noise. The previous methods to evaluation of the SQ about vehicle interior noise are linear regression analysis of subjective SQ metrics by statistics and the estimation of the subjective SQ values by neural network. But these are highly dependent on jury test and have many difficulties due to various environmental factors. So, to reduce jury test weight. we suggested a new method using Mahalanobis distance for SQ evaluation. Threrefore, in this study Mahalanobis distance for the vehicle interior noise was derived using the objective SQ except jury test. Finnaly, the results of the SQ evaluation was analyzed discrimination between reference and abnormal group.

A Study on the Implementation of Intelligent Diagnosis System for Motor Pump (모터펌프의 지능형 진단시스템 구현에 관한 연구)

  • Ahn, Jae Hyun;Yang, Oh
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.4
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    • pp.87-91
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    • 2019
  • The diagnosis of the failure for the existing electrical facilities was based on regular preventive maintenance, but this preventive maintenance was limited in preventing a lot of cost loss and sudden system failure. To overcome these shortcomings, fault prediction and diagnostic techniques are critical to increasing system reliability by monitoring electrical installations in real time and detecting abnormal conditions in the facility early. As the performance and quality deterioration problem occurs frequently due to the increase in the number of users of the motor pump, the purpose is to build an intelligent control system that can control the motor pump to maximize the performance and to improve the quality and reliability. To this end, a vibration sensor, temperature sensor, pressure sensor, and low water level sensor are used to detect vibrations, temperatures, pressures, and low water levels that can occur in the motor pump, and to build a system that can identify and diagnose information to users in real time.

Development of diagnosis index for tick/click and tone noise of blower motor using vibration signals (진동 신호를 이용한 블로워 모터 틱/클릭과 톤 소음의 진단 지수 개발)

  • Lee, Songjune;Cheong, Cheolung;Lee, In-Hyuk
    • The Journal of the Acoustical Society of Korea
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    • v.38 no.3
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    • pp.363-369
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    • 2019
  • Various studies have been conducted for the diagnosis of noise condition of complex rotary machines. In this study, diagnosis index using vibration signal is developed for the efficient and objective assessment of noise condition of a blower motor. The noise most commonly caused by the abnormal blower motor are Tick/Click noise and Tone noise. According to cause and noise characteristics, time-frequency analysis is used to diagnose Tick/Click noise, and smoothing in frequency domain is used to diagnose tone noise condition. The noise condition of the blower motors were diagnosed using the developed index and these results are compared with the diagnostic results by the experts. As a result, the agreement rate was about 95 %.

Analysis on Static Load and Resonance Frequency of Bed in High-speed Automatic Lathe for Precision Machining (정밀가공용 고속 자동선반 베드의 정하중 및 공진주파수 해석)

  • Ha, Joohwan;Lee, YunChul;Joo, KangWo;Jo, Eunjeong;Lee, Young-Sik;Lee, Jae-Kwan;Kim, Kwangsun
    • Journal of the Semiconductor & Display Technology
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    • v.16 no.2
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    • pp.32-38
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    • 2017
  • This paper is about the analysis on the vibration characteristic of tooling units on the precision bed in high-speed automatic lathe for precision machining. An automatic lathe operating at about 25,000 RPM is a critical factor in the self-weight stress and deformation of the bed. Especially, the resonance frequency should be grasped in advance to prevent abnormal vibration that may occur during processing. If the wrong bed is used, the resonant frequency can have a fatal influence on the precision machining and increase the defective rate of precision machined parts such as semiconductor parts. In this paper, vibration characteristics were evaluated through static load and resonance frequency analysis of automatic lathe bed. As a result, the maximum stress was 0.14MPa, the maximum deformation amount was $17.9{\mu}m$, and the natural frequency was 364.72Hz. The resonance frequency was calculated as 718Hz, and the stability was confirmed by being in the range of 400Hz or more, which is the processing condition.

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