• Proceedings of the Korean Powder Metallurgy Institute Conference
• /
• 2006.09a
• /
• pp.395-396
• /
• 2006

To manufacture a flange for a compressor with a relief groove by using powder metallurgy in order to prevent deformation to the compressor in operation, powder material for the flange is charged into a mold; an ablative member having a melting point lower than that of the powder material is positioned at a place where a relief groove is to be formed; the flange is formed by compressing the powder material and the ablative member; and the formed flange is sintered at a temperature between the melting point of the powder material and the ablative member so as to melt and remove the ablative member. It made according to the new method has more excellent strength and airtight property than the conventional one. It is analyzed that the ablative member is melted and penetrated into the flange structure during the sintering process, which results in improvement of the airtight property and increase of the strength.

• Journal of the Korean Society of Propulsion Engineers
• /
• v.24 no.2
• /
• pp.28-34
• /
• 2020

In order to relieve the burden of the rear ablative material, the combustion test of the solid rocket motor with the forward deployed multi-pin grain design was successfully performed twice. However, after disassembling the solid rocket motor, a non-uniform ablation pattern was found in the rear ablative material. Periodic repetition of local and regional ablation was measured precisely. Two-dimensional flow and eddy flow, created by the uneven main-pin flow hitting the rear ablative material, were identified as the cause of non-uniform ablation. In addition. when the rear pins were removed, the possibility of securing the soundness of the rear ablative material was confirmed as the average flow velocity and the standard deviation were lowered.

• Defense and Technology
• /
• no.9 s.163
• /
• pp.46-50
• /
• 1992

고온, 고압의 추진제 연소가스로부터 노즐 구조물을 보호하기 위해 사용되는 열 차폐용 삭마성 내열재료(ablative material)의 종류와 재료선정을 위한 시험방법, 설계 및 제작기법, 성능평가 기준 등에 관한 연구동향을 검토하고 본 연구팀의 연구결과를 제시하였습니다 고체추진제 연소 환경하에서의 노즐 보호재료로서는 고분자계 삭마성 내열재가 주로 사용되는데, 이 ablative material에는 여러 종류가 있으나 높은 heat flux와 빠른 mass flow에 대한 내열을 위해서는 페놀, 폴리이미드 등 열경화성 수지인 charring material이 모재로 주로 사용되며 강도향상을 위해서 탄소, 실리카, 석면, 유리등의 강화섬유가 보강재로 사용됩니다 현재는 모재로서 고분자계 수지외에도 세라믹과 같은 무기재료, 금속재료등과 강화섬유를 조합하여 내열성과 강도가 향상된 재료를 개발하는 연구도 진행되고 있습니다

• International Journal of Aeronautical and Space Sciences
• /
• v.17 no.2
• /
• pp.175-183
• /
• 2016

A poroelastic composite material, containing different material phases and filled with fluids, serves as a model to formulate the overall ablative behaviors of such materials. This article deals with the assessment of variation in nondeterministic poroelastic properties of two-phase composite materials using micromechanical representative volume element (RVE) models. Considering the configuration and arrangement of pores in a matrix phase, various RVEs are modeled and analyzed according to their porosity. In order to quantitatively investigate the effects of microstructure, changes in effective elastic moduli and poroelastic parameters are measured via finite element (FE) analysis. The poroelastic parameters are calculated from the effective elastic moduli and the pore-pressure-induced strains. The reliability of the numerical results is verified through image-based FE models with the actual shape of pores in carbon-phenolic ablative materials. Additionally, the variation of strain energy density is measured, which can possibly be used to evaluate microstress concentrations.

• Journal of the Korean Society of Propulsion Engineers
• /
• v.15 no.6
• /
• pp.26-37
• /
• 2011

A 75-tonf-class LRE(liquid rocket engine) thrust chamber with ablative material for technology demonstration was manufactured on the basis of development technologies of 30-tonf-class LRE. Hydraulic characteristics of the thrust chamber were examined through cold flow test and ignition test of low flow condition. Test result showed that hydraulic function was good. Side ignition method with igniter ring also showed a fine function of ignition in operating ways of static condition. But a close review is required to understand the phenomena of generation and extinction of specific frequencies showed in dynamic characteristics ways. To achieve these, a large combustion test facility which is capable of performing combustion test at design condition of the 75-tonf-class thrust chamber should be constructed as soon as possible.

• Journal of the Korean Society of Propulsion Engineers
• /
• v.2 no.3
• /
• pp.107-115
• /
• 1998

This paper deals with the study on injection with EPDM(Ethylene propylene dien ter polymer) the gap which narrow, long, and tubular between an ablative composite tube and a steel motor case. Small size motor assembly was designed and manufactured for man-portable air defense propulsion system. Motor assembly is consisted with steel tube, ablative composite tube and insulation rubber. Ablative composite tube was made of carbon/phenolic prepreg by rolling process and insulation rubber was made of EPDM by TPM(Trans-power molding) process. To select the insulation rubber material, we tested ablative insulation property and degradation property at first and we tested fluidity, adhesive property and hardness of EPDM rubber. Finally we designed TPM process to manufacture motor case assembly and the motor case assembly was examined by non-destructive test(X-ray).

• Journal of the Computational Structural Engineering Institute of Korea
• /
• v.30 no.2
• /
• pp.119-125
• /
• 2017

Ablative material in a rocket nozzle is exposed to high temperature combustion gas, thus undergoes complicated thermal/chemical change in terms of chemical destruction of surface and thermal decomposition of inner material. Therefore, method for conjugate analysis of thermal response inside carbon/phenolic material including rocket nozzle flow, surface chemical reaction and thermal decomposition is developed in this research. CFD is used to simulate flow field inside nozzle and conduction in the ablative material. A change in material density and a heat absorption caused by the thermal decomposition is considered in solid energy equation. And algebraic equation under boundary layer assumption is used to deduce reaction rate on the surface and resulting destruction of the surface. In order to test the developed method, small rocket nozzle is solved numerically. Although the ablation of nozzle throat is deduced to be higher than the experiment, shape change and temperature distribution inside material is well predicted. Error in temperature with experimental results in rapid heating region is found to be within 100 K.

• Proceedings of the Korean Vacuum Society Conference
• /
• 2016.02a
• /
• pp.200.2-200.2
• /
• 2016

Carbon-based materials have been known as ablative material and have been used for thermal protection systems. Ablation is an erosive phenomenon that results in thermochemical and thermomechanical changes on materials. Ablation resistance is one of the key properties that determines performance and life-time of the thermal protection material under ablative conditions. In this study, ablation properties of graphite, 3-dimensional (C/C) composites (needle-punched type and rod type) were investigated byusing a plasma wind tunnel which produce a supersonic plasma flow from a segmented arc heater with the power level of 0.4 MW. The mass losses and surface roughness changes which contain main result of the ablation are measured. A morphological analysis ofthe carbon-based materials, before and after the ablation test, are performed through field emission scanning electron microscopy (FE-SEM) and non-contact 3D surface measuring system. Electronic balance and a portable surface roughness tester were used for evaluation of the recession and mass loss of the test samples.

• Macromolecular Research
• /
• v.12 no.6
• /
• pp.608-614
• /
• 2004

Isotactic polypropylene (PP) surfaces were modified with argon and oxygen plasmas using a radio­frequency (RF) glow discharge at 240 mTorr and 40 W. The changes in topography and surface structure were investigated by atomic force microscopy (AFM) in conjunction with specular reflectance of infrared (IR) microspectroscopy. Under our operating conditions, the AFM image analysis revealed that longer plasma treatment resulted in significant ablation on the PP surface, regardless of the kind of plasma employed, but the topography was dependent on the nature of the gases. Specular reflectance IR spectroscopic analysis indicated that the constant removal of surface material was an important ablative aspect when using either plasma, but the nature of the ablative behavior and the resultant aging effects were clearly dependent on the choice of plasma. The use of argon plasma resulted in a negligible aging effect; in contrast, the use of oxygen plasma caused a noticeable aging effect, which was due to reactions of trapped or isolated radicals with oxygen in air, and was partly responsible for the increased surface area caused by ablation. The use of oxygen plasma is believed to be an advantageous approach to modifying polymeric materials with functionalized surfaces, e.g., for surface grafting of unsaturated monomers and incorporating oxygen-containing groups onto PP.

• Journal of the Korean Society for Aeronautical & Space Sciences
• /
• v.39 no.1
• /
• pp.1-8
• /
• 2011

A coupled thermal/structural analysis of mechanical ablation is performed based on domain/boundary decomposition and finite element method. The ablative material non-linearity and boundary non-linearity can be easily localized within a few subdomains and/or on the boundary interfaces. An enthalpy method is applied to simplify the effect of heat of pyrolysis in the ablative subdomains. In addition, maximum in-plane shear stress is considered as a surface recession criterion for the mechanical ablation simulation. The basic characteristics of the proposed method are examined carefully through numerical experiments.