• 제목/요약/키워드: AZ31 Sheet

검색결과 128건 처리시간 0.024초

압축-인장 비대칭을 고려한 AZ31 튜브의 압괴해석 (FE Simulation of Axial Crushing Test for AZ31 Tube Considering Tension-Compression Asymmetry)

  • 윤종헌;이정환
    • 대한기계학회논문집A
    • /
    • 제36권9호
    • /
    • pp.997-1002
    • /
    • 2012
  • 수송기기의 연비향상과 에너지 절감을 위하여 자동차 업계를 비롯한 각종 산업 전반에 마그네슘 합금의 적용이 확대되고 있는 추세이다. 조밀육방 격자 구조(HCP)를 갖는 마그네슘 합금의 경우, 낮은 성형성과 강한 소성 비대칭성 및 소성 이방성으로 인하여 실제 부품의 적용에 많은 제약조건이 수반되고 있다. 본 논문에서는 CPB06 항복함수를 이용하여 AZ31의 인장-압축 비대칭성을 모델링하고 이를 이용하여 AZ31 튜브의 압괴해석을 수행하고자 하였다.

변형률 의존성 연성파괴이론과 유한요소법에 의한 AZ31합금 판재의 드로잉 성형공정시 파단발생 예측 (Fracture Prediction in Drawing Processes of AZ31 alloy Sheet by the FEM combined with a Ductile Fracture Criterion considering Strain Rate Effect)

  • 김상우;이영선;김대용
    • 한국산학기술학회:학술대회논문집
    • /
    • 한국산학기술학회 2011년도 추계학술논문집 2부
    • /
    • pp.614-616
    • /
    • 2011
  • 본 연구에서는 유한요소법과 변형률 의존성 연성파괴이론을 이용하여 드로잉 공정에서의 AZ31 마그네슘 합금 판재의 파단 발생을 예측 하였다. 다양한 온도에서의 사각컵 드로잉 실험을 수행하여, 각 온도조건에서의 파단깊이를 측정하였으며, 고온 인장시험을 통해 연성파괴상수를 온도 및 변형률 속도에 의존적인 값으로 표현하고, 실험과 동일하게 모사된 유한요소해석을 수행하였다. 해석결과 얻어진 각 요소의 온도 및 변형률 속도에 따른 연성파괴상수를 이용하여 파단발생을 예측하였으며, 실험결과와 검증하였다.

  • PDF

국부가열장치를 이용한 온간 무금형 점진 성형 (Warm Incremental Forming with Local Heating Apparatus)

  • 김상우;이영선;권용남;이정환
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2008년도 추계학술대회 논문집
    • /
    • pp.349-353
    • /
    • 2008
  • A fundamental study on warm incremental forming of a magnesium alloy sheet has been carried out. In order to enhance the incremental formability of the magnesium alloy sheet, a local heating device was newly designed and manufactured. Through the incremental forming tests of AZ31 under various forming conditions, the effects of process parameters such as the temperature, feeding depth per cycle, and inclination angle on the incremental formability of AZ31 were investigated. In addition, conventional FLDs at elevated temperatures were constructed experimentally and applied to predict the forming failure.

  • PDF

AZ3l 판재의 온간 사각컵 디프드로잉에서 금형 설계에 대한 성형성 민감도의 평가 (Evaluation of Formability Sensitivity to Die Design in Warm Square Cup Deep Drawing of AZ31 Sheet)

  • 김기덕;김흥규
    • 소성∙가공
    • /
    • 제16권2호
    • /
    • pp.120-125
    • /
    • 2007
  • Magnesium alloy has low formability at room temperature and therefore, in many cases, forming at elevated temperatures is necessary to obtain the required material flow without failure. Tn the present study, square cup deep drawing tests using the magnesium alloy AE31 sheet were experimentally conducted using the porches and dies with different edge radius to evaluate the formability sensitivity to the die design variables. The experimental results showed that the fracture position over the cup wall moved from the punch nose to the flange as the die temperature increased, and that the drawing depth change was more affected by the punch radius than the die radius.

마그네슘 판재성형을 위한 인장 및 압축실험을 통한 기계적 물성 평가 (Evaluation of Mechanical Properties for Magnesium Sheet Forming by Tension and Compression Tests)

  • 오세웅;추동균;이준희;강충길
    • 소성∙가공
    • /
    • 제14권7호
    • /
    • pp.635-641
    • /
    • 2005
  • The crystal structure of magnesium was hexagonal close-packed (HCP), so its formability was poor at room temperature. But formability was improved in high temperature with increasing of the slip planes. Purpose of this paper was to know about the mechanical properties of magnesium alloy (AZ31B), before warm and hot forming process. The mechanical properties were defined by the tension and compression tests in various temperature and strain-rate. As the temperature was increased, yield·ultimate strength, K-value, work hardening exponent (n) and anisotropy factor (R) were decreased. But strain rate sensitivity (m) was increased. As strain-rate increased, yield·ultimate strength, K-value, and work hardening exponent (n) were increased. Also, microstructures of grains fined away at high strain-rate. These results would be used in simulations and manufacturing factor fer warm and hot forming process.

마그네슘 판재의 고온 물성치 실험 (Experiments for Material Properties of Magnesium Metal Sheet at Elevated Temperatures)

  • 최의근;이상욱
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2009년도 춘계학술대회 논문집
    • /
    • pp.378-381
    • /
    • 2009
  • In this study, the repetitive loading-unloading tensile tests with AZ31B magnesium sheet metal have been conducted under various elevated temperatures to check out how the Young's moduli of the sheets evolve during the plastic deformation. The loading-unloading tests have been carried out at every 1% of strain increment. With the tested results, some damage parameters of magnesium sheets based on the Lemaitre's continuum damage theory could be calculated at room temperature, $100^{\circ}C$, $150^{\circ}C$, $200^{\circ}C$ and $250^{\circ}C$. It has been shown that the critical damage parameters obtained in all temperature conditions are within the range of 0.12 to 0.18.

  • PDF

비대칭 압연한 마그네슘 합금판재의 집합조직 발달 (Texture Evolution of Asymmetrically Rolled Mg Alloy Sheets)

  • 정효태;이규동;이수연;하태권;최병학
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2007년도 추계학술대회 논문집
    • /
    • pp.64-66
    • /
    • 2007
  • Asymmetric rolling, where circumferential velocities of the upper and lower rolls differ, can be one method to change texture of magnesium alloy sheet by introducing shear deformation throughout the thickness of a sheet. In this study, the texture, microstructure and mechanical properties of AZ31 Mg sheets has been investigated during the symmetrical rolling procedure and the asymmetric rolling procedures of different roll speeds with different roll diameters. Texture of Mg alloy sheets were evaluated by using X-ray diffraction and ODFs were calculated using ADC method. The major texture of rolled specimens can be expressed by ND//(0001) fiber texture. The major fiber texture changed according to the rolling processes and such a slight difference of texture changes the formability of sheets. The mechanical properties were enhanced during asymmetrical rolling.

  • PDF

금속 판재의 성형한계도 시험법에 관한 연구 (A Study on the Forming Limit Diagram Tests of Metal Sheets)

  • 장욱경;장윤주;김형종
    • 산업기술연구
    • /
    • 제30권A호
    • /
    • pp.49-57
    • /
    • 2010
  • A forming limit diagram (FLD) defines the extent to which specific sheet material can be deformed by drawing, stretching or any combination of those two. To determine the forming limit curve (FLC) accurately, it is necessary to perform the tests under well-organized conditions. In this study, the influence of several geometric or process parameters such as the blank shape and dimensions, strain measuring equipments, test termination time, forming speed and lubricants on the FLC is investigated.

  • PDF

마찰교반용접한 AZ31B-H24 마그네슘 합금의 용접특성에 미치는 용접조건의 영향 (The Effects of Welding Conditions on the Joint Properties of the Friction Stir Welded AZ31B-H24 Mg Alloys)

  • 이원배;방극생;연윤모;정승부
    • Journal of Welding and Joining
    • /
    • 제20권5호
    • /
    • pp.87-92
    • /
    • 2002
  • Weldability of Friction Stir Welded(FSW) AZ31B-H24 Mg alloy sheet with 4m thick was evaluated by changing welding speed. The sound welding conditions mainly depended on the suffiicient welding heat input during the process. The insufficient heat input resulted in the void like defect in the weld zone. Higher welding speed caused a larger inner void or lack of bonding. The defects were distributed at the stir zone or the transition region between stir zone and thermo-mechanical affected zone (UE). The size of defects slightly increased with increasing welding speed. These defects had a great effect on the joint strength of weld zone. The weld zone was composed of stir zone, TMAZ and heat affected zone. The stir zone was cosisted of fine recrystallized structure with $5-8\mu\textrm{m}$ in the mean grain size. The hardness of weld zone was near the 60HV, which was slightly lower than that of base metal. The maximum joint strength was about 219MPa that was 75% of that of base metal and the yield strength was also lower than that of base metal partly due to the existance of defects.

초기 등통로각압출 공정 횟수가 압출된 마그네슘 합금의 이방성에 미치는 영향 (Influence of initial ECAP passes on the anisotropic behavior of an extruded magnesium alloy)

  • 배성환;민경호
    • Design & Manufacturing
    • /
    • 제10권2호
    • /
    • pp.34-38
    • /
    • 2016
  • In this paper, a transversely isotropic behavior of AZ31 Mg alloy produced by equal-channel angular pressing (ECAP) process was investigated through tensile test and microstructure observation. The effects of initial ECAP pass number on the anisotropic behavior and mechanical properties of the Mg alloy are evaluated after conventional direct extrusion test, which are carried out at a temperature of $200^{\circ}C$. As a result of the tensile test in three directions ($0^{\circ}$, $45^{\circ}$, and $90^{\circ}$ to the extrusion direction of the sheet) at room temperature, elongation of as-extruded AZ31 alloy(ECAP for 0 pass) showed an unusual anisotropic behavior depending on the extrusion direction although the yield strength and tensile strength are similar to the ECAPed AZ31 alloy. After ECAP for 4 passes at $200^{\circ}C$, microstructural observations of ECAPed magnesium alloy showed a significant grain refinement, which is leading to an equiaxed grain structure with average size of $2.5{\mu}m$. The microstructures of the extruded billet are observed by the use of an electron back-scattering diffraction (EBSD) technique to evaluate of the influence on the grain refinement during extrusion process and re-crystallization mechanism of AZ31 Mg alloy.