• Title/Summary/Keyword: AS4/PEEK

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The Static Strength Analysis and Experiment of Composite Laminate (복합재료 적층판의 정 강도 해석 및 실험)

  • 김인권;공창덕;방조혁
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2001.04a
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    • pp.104-107
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    • 2001
  • The purpose of this work is to investigate the static strength, the stress distribution, and the failure process of quasi-isotropic composite laminates made of two different matrices when loading directions are changed. We carried out static tests of $[0/-60/+60]_s$ and $[+30/-30/90]_s$ laminates. Two types of matrices used are AS4/epoxy and AS4/PEEK. The damage mechanisms of the quasi-isotropic laminate, $[0/-60/+60]_s$, strongly depend on the load direction applied to the laminate.

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Stress distribution in implant abutment components made of titanium alloy, zirconia, and polyetheretherketone: a comparative study using finite element analysis (티타늄 합금, 지르코니아, 폴리에테르에테르케톤 지대주 재질에 따른 임플란트 구성요소의 응력분포: 유한 요소 분석을 통한 비교 연구)

  • Sung-Min Kim
    • Journal of Technologic Dentistry
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    • v.46 no.2
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    • pp.21-27
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    • 2024
  • Purpose: This study aimed to analyze the stress distribution and deformation in implant abutments made from titanium (Ti-6Al-4V), zirconia, and polyetheretherketone (PEEK), including their screws and fixtures, under various loading conditions using finite element analysis (FEA). Methods: Three-dimensional models of the mandible with implant abutments were created using Siemens NX software (NX10.0.0.24, Siemens). FEA was conducted using Abaqus to simulate occlusal loads and assess stress distribution and deformation. Material properties such as Young's modulus and Poisson's ratio were assigned to each component based on literature and experimental data. Results: The FEA results revealed distinct stress distribution patterns among the materials. Titanium alloy abutments exhibited the highest stress resistance and the most uniform stress distribution, making them highly suitable for long-term stability. Zirconia abutments showed strong mechanical properties with higher stress concentration, indicating potential vulnerability to fracture despite their aesthetic advantages. PEEK abutments demonstrated the least stress resistance and higher deformation compared to other abutment materials, but offered superior shock absorption, though they posed a higher risk of mechanical failure under high load conditions. Conclusion: The study emphasizes the importance of selecting appropriate materials for dental implants. Titanium offers durability and uniform stress distribution, making it highly suitable for long-term stability. Zirconia provides aesthetic benefits but has a higher risk of fracture compared to titanium. PEEK excels in shock absorption but has a higher risk of mechanical failure compared to both titanium and zirconia. These insights can guide improved implant designs and material choices for various clinical needs.

Behavior Analysis of the Treated Femur and Design of Composite Hip Prosthesis (대퇴부 거동 해석 및 복합재료 보철물 설계)

  • 임종완;하성규
    • Journal of Biomedical Engineering Research
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    • v.23 no.2
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    • pp.119-130
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    • 2002
  • The nonlinear finite element program has been developed to analyze the design performance of an artificial hip prosthesis and long term behavior of a treated femur with stems made of composite material after cementless total hip arthroplasty(THA). The authors developed the three dimentional FEM models of femoral bone with designed composite stem which was taken with elliptic cross section of 816 brick elements under hip contact load and muscle farce in simulating single leg stand. Using the program, density changes, stress distributions and micromotions of the material femoral bone were evaluated by changing fiber orientation of stems for selected manufacturing method such as plate cut and bend mold. The results showed that the composite materials such as AS4/PEEK and T300/976 gave less bone resorption than the metallic material such as cobalt chrome alloy, titanium alloy and stainless steal. It was found that increasing the long term stability of the prosthesis in the femur could be obtained by selecting the appropriate ply orientation and stacking sequence of composite.

Clinical Safety Evaluation of Interbody Fusion Cage Based on Tunable Elastic Modulus of the Cellular Structure According to the Geometrical Variables (형상학적 변수에 따른 다공성 구조의 가변탄성계수를 기반으로 한 추간체유합보형재의 임상적 안전성 평가)

  • Kim, SeongJin;Lee, YongKyung;Choi, Jaehyuck;Hong, YoungKi;Kim, JungSung
    • Journal of Biomedical Engineering Research
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    • v.40 no.5
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    • pp.158-164
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    • 2019
  • The interbody fusion cage used to replace the degenerative intervertebral disc is largely composed of titanium-based biomaterials and biopolymer materials such as PEEK. Titanium is characterized by osseointergration and biocompatibility, but it is posed that the phenomenon such as subsidence can occur due to high elastic modulus versus bone. On the other hand, PEEK can control the elastic modulus in a similar to bone, but there is a problem that the osseointegration is limited. The purpose of this study was to implement titanium material's stiffness similar to that of bone by applying cellular structure, which is able to change the stiffness. For this purpose, the cellular structure A (BD, Body Diagonal Shape) and structure B (QP, Quadral Pod Shape) with porosity of 50%, 60%, 70% were proposed and the reinforcement structure was suggested for efficient strength reinforcement and the stiffness of each model was evaluated. As a result, the stiffness was reduced by 69~93% compared with Ti6Al4V ELI material, and the stiffness most similar to cortical bone is calculated with the deviation of about 12% in the BD model with 60% porosity. In this study, the interbody fusion cage made of Ti6Al4V ELI material with stiffness similar to cortical bone was implementing by applying cellular structure. Through this, it is considered that the limitation of the metal biomaterial by the high elastic modulus may be alleviated.

A Study under behavior of tensile and vibration in composite plate by ESPI method (ESPI 법에 의한 복합재 평판의 인장 및 진동 거동에 관한 연구)

  • 김경석
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.4
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    • pp.106-111
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    • 1999
  • This study discusses a non-contact optical technique electronic, electronic speckle pattern interferometry(ESPI) that is well suited for in-plane and out-of-plane deformation measurement Used as specimen which has the boundary condition of two clamped parallel edges composite material AS4/PEEK[30/-30/90]s was analyzed by ESPI to determined the characteristics of tensile and vibration. These are quantitativly compared with the result of FEM analysis. Finally the results of this study are briefly summarized as follows : (1) In the in-plane strain analysis by comparison of theoretical results with experimental results qualitatively we confirmed that measurement errors are within 3 % in case of accuracy (2) From comparison of experimental vibration modes with numerical vibration mode shapes by the FEM analysis quantitatively we confirmed that vibration mode measurement by the ESPI has high accuacy.

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Subtotal calvarial vault reconstruction utilizing a customized polyetheretherketone (PEEK) implant with chimeric microvascular soft tissue coverage in a patient with syndrome of the trephined: A case report

  • Wang, Jessica S.;Louw, Ryan P. Ter;DeFazio, Michael V.;McGrail, Kevin M.;Evans, Karen K.
    • Archives of Plastic Surgery
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    • v.46 no.4
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    • pp.365-370
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    • 2019
  • The syndrome of the trephined is a neurologic phenomenon that manifests as sudden decline in cognition, behavior, and sensorimotor function due to loss of intracranial domain. This scenario typically occurs in the setting of large craniectomy defects, resulting from trauma, infection, and/or oncologic extirpation. Cranioplasty has been shown to reverse these symptoms by normalizing cerebral hemodynamics and metabolism. However, successful reconstruction may be difficult in patients with complex and/or hostile calvarial defects. We present the case of a 48-year-old male with a large cranial bone defect, who failed autologous cranioplasty secondary to infection, and developed rapid neurologic deterioration leading to a near-vegetative state. Following debridement and antibiotic therapy, delayed cranioplasty was accomplished using a polyetheretherketone (PEEK) implant with free chimeric latissimus dorsi/serratus anterior myocutaneous flap transfer for vascularized resurfacing. Significant improvements in cognition and motor skill were noted in the early postoperative period. At 6-month follow-up, the patient had regained the ability to speak, ambulate and self-feed-correlating with evidence of cerebral/ventricular re-expansion on computed tomography. Based on our findings, we advocate delayed alloplastic implantation with total vascularized soft tissue coverage as a viable alternative for reconstructing extensive, hostile calvarial defects in patients with the syndrome of the trephined.

Fatigue Damage of Quasi-Isotropic Composite Laminates Under Tensile Loading in Different Directions

  • Kim, In-Kweon;Kong, Chang-Duk;Han, Kyung-Seop
    • Journal of Mechanical Science and Technology
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    • v.14 no.5
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    • pp.483-489
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    • 2000
  • The purpose of this work is to investigate fatigue damage of quasi-isotropic laminates under tensile loading in different directions. Low cycle fatigue tests of $[0/-60/60]_s$ laminates and $[30/-30/90]_s$ laminates were carried out. Material systems used are AS4/Epoxy and AS4/PEEK. The fatigue damage of $[30/-30/90]_s$ is very different from that of $[0/-60/60]_s$. The experimental results are compared with the result obtained from the method for determining strain energy release rate components proposed by the authors. The analytical results were in good agreement with the experimental results. It is proved that the failure criterion based on the strain energy release rate is an appropriate approach to predict the initiation and growth of delaminations under cyclic loading.

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Vibration characteristics analysis on the composite laminate plate under the tensile loading by ESPI method (ESPI법에 의한 인장을 받는 복합재 평판의 진동 특성 해석)

  • 김경석
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.69-73
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    • 1999
  • This study discusses a non-contact optical technique, electronic speckle pattern interferometry(ESPI), that is well suited for in-plane and out-of-plane deformation measurement. AS4/PEEK[30/-30/90]s, composite laminate plate was analyzed by ESPI to determine the vibration characteristics with tensile loading and without it. vibration mode shapes are quantitatively compared with the result of numerical analysis. The experimental results agree well with those of numerical analysis. we found that when the composite laminate plate is under the tensile loading, vibration modes can be measured with high accuracy by ESPI.

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Experimental Study on Manufacturing Fiber Metal Laminate using Microwave Heating Based on PTFE Mold (섬유금속적층판 제작을 위한 PTFE 몰드 기반 마이크로파 공정에 대한 실험적 연구)

  • Park, E.T.;Lee, Y.H.;Kim, J.;Kang, B.S.;Song, W.J.
    • Transactions of Materials Processing
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    • v.29 no.4
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    • pp.179-187
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    • 2020
  • Existing composite forming processes such as the autoclave, prepreg compression forming (PCF), RTM, etc. require high production costs because of their long processing time. On the other hand, microwave heating process (MHP) can reduce the production costs since both mold and composite material can be heated directly. The aim of this study is to manufacture a mold consisting of polytetrafluoroethylene (PTFE), quartz glass, stainless steel clamps, and polyether ether ketone (PEEK) bolts for fabricating FML based on self-reinforced polypropylene (SRPP) using the MHP. First, the flame test was carried out prior to the MHP to check the temperature on the mold and whether the spark occurred at the mold and the edge of the FML. Second, the uniaxial tensile test was then conducted to obtain the mechanical properties of the FML manufactured by the MHP. The mechanical properties were compared with those of the FML fabricated by the PCF. As a result, the MHP using the PTFE mold can manufacture the FML more rapidly than the PCF, and obtain acceptable mechanical properties.

A Study on the Vibration Behavior of Composite Laminate under Tensile Loading by ESPI (ESPI에 의한 인장하중 하에서의 복합재 적층판의 진동 거동에 관한 연구)

  • Yang, Seung-Pil;Kim, Koung-Suk;Jung, Hyun-Chul;Chang, Ho-Seob;Kim, Chong-Soo
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.516-521
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    • 2000
  • Most of studies, using ESPI method, have handled tension, thermal and vibration analysis, and is limited to isotropic materials. However, tension and vibration simultaneously are loaded in real structure. Also, almost study using ESPI method is locally limited to the analysis on the isotropic materials and a few studies on the anisotropic materials have reported. Existing methods, such as the accelerometer method and FEA method, to analyze vibration have some disadvantages. Using the accelerometer method that is generally used to analyze vibration phenomena, it is impossible to analyze vibration on the oscillating body and one can observe no vibration mode shape during experiment. In case of the FEA method, it is difficult to define boundary conditions correctly if the shape of a body tested is complex, and one can just obtain vibration mode shapes on the peak amplitude in each modes. In this study, plane plate of stainless steel(STS304), isotropic material, that is used as structural steel is analyzed about vibration characteristics under tension. Also, in the study of stainless steel, the characteristics of composite material(AS4/PEEK) used as high strength structural material in aircraft is evaluated about vibration under tension, and studies the effect of tension on vibration.

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