• Journal of Korean Institute of Industrial Engineers
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• v.24 no.4
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• pp.579-589
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• 1998

Full turnover-based storage policy (FULL) is often used to minimize the travel time needed to perform storage/retrieval operations in automated storage/retrieval systems (AS/RSs). This paper presents an approach for determining the required storage capacity for a unit load AS/RS under the FULL. An analytic model is formulated such that the total cost related to storage space and space shortage is minimized while satisfying a desired service level. To solve the model, some analytic properties are derived and based on them, an iterative search algorithm which always generates optimal solutions is developed. To illustrate the validity of the approach, an application is provided when the standard economic-order-quantity inventory model is used.

• Journal of Korean Institute of Industrial Engineers
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• v.22 no.2
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• pp.179-188
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• 1996

We study n-class-based storage policy for an automated storage/retrieval system (AS/RS) and derive the closed form expressions of expected travel times under single command cycle. In order to confirm the correctness of the derivations, we consider both discrete and continuous storage racks, and show that the expressions for expected travel times of discrete rack converge to those of continuous one. We also derive the expected travel times when the coordinate locations for storages or retrievals are triangularly distributed and we try to solve class layout problem using the obtained results. Numerical examples are given in case of 3-class-based storage policy.

• Journal of the Korea Society for Simulation
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• v.32 no.4
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• pp.11-18
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• 2023

This study analyzes the effect of a handshake location of an AS/RS with twin cranes for mixed-model production line at an automobile plant. Implementing a handshake operation has the advantage for preventing route interference between twin cranes that operate without crossing into each other's working areas. However the handshake operation requires additional unloading and loading processes to retrieve assembly parts beyond the handshake area. Therefore the decision regarding the handshake location is crucial to improve efficiency of storage and retrieval operations. Simulation results show that the handshake operation with the optimal handshake location reduces the average response time of storage requests to 87% compared to non-handshake operation.

• Journal of Korea Society of Industrial Information Systems
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• v.4 no.2
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• pp.62-72
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• 1999

We consider a Direct Input Output Manufacturing System(DIOMS) which has a munber of machine centers placed along a built-in Automated Storage/Retrieval System(AS/RS). The Storage/Retrieval(S/R) machine handles parts placed on pallets for the machine centers located at either one or both sides of the AS/RS. This paper deals with the operational aspect of DIOMS and determines the optimal operating policy by combining computer simulation and genetic algorithm. The operational problem includes: input sequencing control, dispatching rule of the S/R machine, machine center-based part type selection rule and storage assignment policy. For each operating policy, several different policies are considered based on the known research results. In this paper, using the computer simulation and genetic algorithm we suggest a method which gives the optimal configuration of operating policies within reasonable computation time.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.22 no.49
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• pp.1-10
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• 1999

A cost minimization model for designing AS/RS (Automated Storage/Retrieval Systems) has been developed, whose objective function includes penalty cost caused by the incapability of meeting throughput rate requirements as well as S/R machine cost, storage rack cost, and interface conveyor cost. Since the model is a nonlinear integer programming problem which is very hard to solve with large problem size the problem is divided into four cases according to the ratio of horizontal S/R machine speed to its vertical speed and the existence of the penalty cost. A solution procedure is developed which solves each problem exactly under the different number of S/R machines.

• Journal of Ocean Engineering and Technology
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• v.17 no.5 s.54
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• pp.82-87
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• 2003

A practical method to investigate the sharing architecture of FMS, for small and medium enterprises, on distributed heterogeneous environmental conditions is investigated. Because the industrial FMS model requires a reasonable size for actual work-site flexible operation, the initial facility expense is very heavy. The support for flexible cooperation of FMS, with some external different FMS, can reduce expenditures and provide greater functionality. While most FMS provide their operation process using an adequate mechanism, when used in isolation, such as island of automation, there is increasing demand for FMS that can cooperate. By exchanging intermediate products and information with other external FMS, products can be produced that cannot be produced alone, such as those that require various processes. This study first considers the sharing architecture of FMS for small and medium enterprises, and investigates the effects of the general sharing architecture of FMS on distributed heterogeneous environments, by using transducer approach to agentification. In this study, set-up station or in-out station takes charge of the gateway of intermediate products, and routes them among distributed heterogeneous FMS plants. The transducer approach is applied to web agent and set-up agent established interfaces, with system controller and setup controller. In this study, the FMS-established sharing architecture is able to obtain not only the internal flexibility, but also the external flexibility.