• 제목/요약/키워드: ANSYS simulation

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CFD 해석방법을 이용한 PFA 라이닝 볼밸브의 유량계수 예측 (Prediction of the Flow Coefficient of a PFA Lined Ball Valve Using the CFD Simulation Method)

  • 전홍필;이원섭;김철수;이종철
    • 한국유체기계학회 논문집
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    • 제19권4호
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    • pp.35-38
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    • 2016
  • A PFA lined ball valve, which is machined with fluorinated resin PFA to its inner part for improving corrosion resistance, non-stickness, heat-resistance, has been widely used in semiconductor/LCD manufacturing processes with the high purity chemicals as working fluid. Due to the safety concerns, the experiments for measuring the flow coefficient of a PFA lined ball valve should be conducted with water at room temperature according to IEC standards. However, it is required to know the real flow coefficient with the real working fluid, because the flow coefficient is critical to correctly design valves in piping system. In this study, we calculated the flow coefficient of a PFA lined ball valve 40A with hydrochloric acid ($40^{\circ}C$ 36% HCl) as the working fluid using a commercial CFD package, ANSYS CFX v15. The computational results had a good agreement with the measured data and showed a little difference between water and hydrochloric acid as the working fluid of a PFA lined ball valve.

폐기물 고열분해 동력 보일러의 운전 조건에 따른 연소 및 배출가스 특성에 관한 수치적 연구 (Numerical Study on the Combustion and Exhausted Gases for Operating Conditions in a Fast Pyrolysis Power Boiler)

  • 임호;황민영;김규보;박성룡;전충환
    • 청정기술
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    • 제20권1호
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    • pp.80-87
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    • 2014
  • 전 세계적으로 환경 및 자원 위기로 인해 신재생 에너지원으로 폐기물의 에너지화에 대한 관심이 증대되고 있다. 따라서 폐기물 에너지화 기술 중 연소 기술인 동력 보일러 대상으로 연소 안정성과 고효율을 확보할 수 있는 고열분해 방식의 보일러에 대한 기술 개발이 필요하다. 본 연구의 목적은 비성형 플라스틱 폐기물을 연소 시킬 수 있는 고속 열분해 건류 보일러 개발에 앞서 수치해석을 통해 연소성과 환경성을 평가하고 안정적 운전 조건을 도출하여 고속 열분해 보일러의 기술 개발을 위한 설계 및 운전 에 대한 기초 자료를 제공함에 있다. 이를 위해 약 100만개 격자로 구성된 3차원 형상 모델링을 진행하였으며 연료의 상태량 분석을 실시하여 수치해석의 입력 값으로 활용하였다. 또한 상태량을 바탕으로 하여 해석 조건을 수립하였으며, 연료의 발열량과 투입량 변화에 따른 보일러 내 온도 및 연소 및 배출가스 특성을 분석하여 안정적 운전 조건을 제안하였다.

Effect of water jetting parameters on the penetration behavior of jack-up spudcan in surficial sand condition

  • Han, Dong-Seop;Kim, Seung-Jun;Kim, Moo-Hyun
    • Ocean Systems Engineering
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    • 제5권1호
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    • pp.1-19
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    • 2015
  • The water jetting system for a jack-up spudcan requires the suitable design considering the platform/spudcan particulars, environments, and soil conditions, either the surficial clay or surficial sand. The usage of water jetting depends critically on soil conditions. The water jetting is usually used for the smooth and fast extraction of the spudcan in the surficial clay condition. It is also required for inserting spudcan up to the required depth in the surficial sand condition, which is investigated in this paper. Especially, it should be very careful to use the water jetting during an installation of spudcan in the surficial sand condition, because there is a risk of overturning accident related to the punch-through. Therefore, in this study, the effect of water jetting flow rate and time on the change of soil properties and penetration resistance is analyzed to better understand their interactions and correlations when inserting the spudcan with water jetting in surficial sand condition. For the investigation, a wind turbine installation jack-up rig (WTIJ) is selected as the target platform and the multi layered soil (surficial sand overlaying clays) is considered as the soil condition. The environmental loading and soil-structure interaction (SSI) analysis are performed by using CHARM3D and ANSYS. This kind of investigation and simulation is needed to decide the proper water jetting flow rate and time of spudcan for the given design condition.

석유화학용 Ball Valve 유동 및 강도 수치해석 (A Numerical Analysis on Flow and Strength of Ball Valve for petrochemistry)

  • 이중섭;정휘원;장성철;남태희;박중호;윤소남
    • 대한설비공학회:학술대회논문집
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    • 대한설비공학회 2008년도 동계학술발표대회 논문집
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    • pp.357-362
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    • 2008
  • This study have goal with reverse engineering for petrochemistry of high pressure ball valve for localization. Ball valve for development accomplished with flow analysis based on provision of ANSI B16.34, ANSI B16.10, ANSI B16.25 In order to localize the petrochemistry high pressure control valve. Numerical simulation using CFD(Computational Fluid Dynamic) in order to predict a mass flow rate and a flow coefficient form flow dynamic point of view. The working fluid assumed the water($H_2O$). The valve inlet and outlet setup a pressure boundary condition. The outlet pressure was fixed by atmospheric pressure and calculated inlet velocity 5m/s. CFD solver used STAR-CCM+ which is commercial code. The result shows change of mass flow rate according to opening and closing angle of valve. Flow decrease observed open valve that equal percentage flow paten which is general inclination of ball valve. The structural analysis used ANSYS which is a commercial code. Stress analysis result of internal pressure in valve showed lower than yield strength. This is expect to need more detail design and verification for stem and seat structure.

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서지성능 향상을 위한 원심압축기의 Bleed Slot Casing의 설계변수에 대한 해석 및 시험 평가 (Numerical and Experimental Study on the Surge Performance Improvement by the Bleed Slot Casing of a Centrifugal Compressor)

  • 김홍원;정재훈;류승협;이근식
    • 한국유체기계학회 논문집
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    • 제18권2호
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    • pp.22-28
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    • 2015
  • The primary design goal of a compressor is focused on improving efficiency. Secondary objective is to widen the operating range of compressor. This paper presents a numerical and experimental investigation of the influence of the bleed slot on the operating range for the 1.2 MW class centrifugal compressor installed in a turbocharger. The main design parameters of the bleed slot casing are upstream slot position, inlet pipe slope, downstream slot position and width. The DOE(design of experiment) method was carried out to optimize the casing design. Numerical analyses were done by the commercial code ANSYS-CFX based on the three dimensional Reynolds-averaged Navier-Stokes equations. Results showed that efficiency and pressure ratio increased as the downstream slot position and width were smaller and the upstream position was located away from the impeller inlet. Experimental works were also done with and without the bleed slot casing. The simulation results were in good agreement with the test data. Enhancement of both the surge margin up to 26.5% and the pressure ratio with the optimized bleed slot design were achieved, compared with the surge margin of only 6.6% without the bleed slot casing.

상변화 물질을 이용한 전자 장비 방열 설계의 수치 해석적 연구 (Numerical Analysis for Thermal Design of Electronic Equipment Using Phase Change Material)

  • 이동균;이원희;박성우;강성욱;조지현
    • 대한기계학회논문집B
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    • 제41권4호
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    • pp.285-291
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    • 2017
  • 본 연구에서는 무인 항공 장비에 장착되는 전자 장비에 상변화 물질을 적용한 방열 설계를 수치적으로 진행하였다. 상변화 물질에 대한 열특성 실험을 통해 용융점($T_m$), 용융시 온도 증분(${\Delta}T_m$) 및 체적 팽창을 확인하였으며, 이를 통해 해석 모델 검증을 진행하였다. 용융시 용융점에서 발생하는 온도 정체 현상을 모사하기 위해 등가 비열법으로 계산한 열 물성치를 상변화 물질의 해석 모델 물성치로 입력하였으며, 실험 결과와의 비교를 통해 해석 모델의 신뢰성을 검증하였다. 검증된 해석 모델을 통해 핀과 함께 상변화 물질이 충진된 장비 하우징의 방열 성능을 향상시키고, 이를 통해 장비의 열적 안정성을 확보하였다. 현재 상변화 물질이 충진된 하우징의 방열 성능 극대화를 위해 핀 최적 설계에 대한 추가적인 연구가 진행 중에 있다.

견인차-피견인차-주행차량의 3중 추돌에 관한 시뮬레이션 해석 (Simulation Analysis on Triple Collision between Wrecker, Towed Car and Driving Car)

  • 조재웅;김유진;김기선
    • 한국산학기술학회논문지
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    • 제11권11호
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    • pp.4100-4107
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    • 2010
  • 사고 현장에서 사고 차량을 옮기거나 주차위반 차량을 견인사업소로 이동시키기 위해 주로 이용되고 있는 리프트식 견인차는 피견인차의 구동방식에 따라 차량의 전부 또는 후부을 들어 올려 구동 바퀴로 이동할 수 있도록 하는 특수차량이다. 각 차량은 CATIA를 이용하여 모델링하고 이를 상용 유한요소해석 프로그램인 ANSYS를 통하여 피견인차의 후부를 주행 차량이 들이 받는 추돌을 시뮬레이션한다. 본 논문에서는 견인중인 견인차와 이송중인 전륜 피견인차 및 일반 주행 중인 차량 사이에서 일어날 수 있는 3중 추돌사고를 일반적인 3중 추돌사고와 비교하여 견인중에 발생하는 추돌사고가 얼마나 위험한지를 직접 확인한다. 또한 견인차가 피견인차를 들어 올려 발생되는 피견인차의 각도에 따른 추돌의 영향을 해석한다.

동시 축·방열 조건에서 PCM의 열전달 특성에 관한 연구 (A Study on the Characteristic of Heat Transfer of PCM(Phase Change Material) at the Simultaneous Charging and Discharging Condition)

  • 이동규;박세창;정동열;강채동
    • 설비공학논문집
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    • 제28권8호
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    • pp.305-310
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    • 2016
  • A thermal storage systems was designed to correspond to the temporal or quantitative variation in the thermal energy demand, and most of its heat is stored using the latent and sensible heat of the heat storage material. The heat storage method using latent heat has a very complex phenomenon for heat transfer and thermal behavior because it is accompanied by a phase change in the course of heating/cooling of the heat storage material. Therefore, many studies have been conducted to produce an experimentally accessible as well as numerical approach to confirm the heat transfer and thermal behavior of phase change materials. The purpose of this study was to investigate the problems encountered during the actual heat transfer from an internal storage tank through simulation of the process of storing and utilizing thermal energy from the thermal storage tank containing charged PCM. This study used analysis methods to investigate the heat transfer characteristics of the PCM with simultaneous heating/cooling conditions in the rectangular space simulating the thermal storage tank. A numerical analysis was carried out in a state considering natural convection using the ANSYS FLUENT(R) program. The result indicates that the slope of the liquid-solid interface in the analysis field changed according to the temperature difference between the heating surface and cooling surface.

유동 덮개 형상이 축소 APR+ 내부 유동분포에 미치는 영향에 대한 수치해석 (Numerical Analysis for the Effect of Flow Skirt Geometry on the Flow Distribution in the Scaledown APR+)

  • 이공희;방영석;우승웅;김도형;강민구
    • 설비공학논문집
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    • 제25권5호
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    • pp.269-278
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    • 2013
  • In this study, in order to examine the applicability of computational fluid dynamics with the porous model to the analysis of APR+ (Advanced Power Reactor Plus) internal flow, simulation was conducted with the commercial multi-purpose computational fluid dynamics software, ANSYS CFX V.14. In addition, among the various reactor internals, the effect of flow skirt geometry on reactor internal flow was investigated. It was concluded that the porous model for some reactor internal structures could adequately predict the hydraulic characteristics inside the reactor in a qualitative manner. If sufficient computation resource is available, the predicted core inlet flow distribution is expected to be more accurate, by considering the real geometry of the internal structures, especially located in the upstream of the core inlet. Finally, depending on the shape of the flow skirt, the flow distribution was somewhat different locally. The standard deviation of the mass flow rate (${\sigma}$) for the original shape of flow skirt was smaller, than that for the modified shape of flow skirt. This means that the original shape of the flow skirt may give a more uniform distribution of mass flow rate at the core inlet plane, which may be more desirable for the core cooling.

소형 선박 제어 헤드 조립체의 국산화를 위한 설계/해석, 제작에 관한 연구 (A Study on the Design/Simulation and Manufacturing for Localization of Parts in Scoop Control Assembly of Small Military Boat)

  • 여경환;김재현;진철규;천현욱
    • 한국산업융합학회 논문집
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    • 제24권5호
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    • pp.597-608
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    • 2021
  • The control head components used in small military vessels are designed to be domestically produced, prototypes, structural analysis, and casting methods are designed and cast. The control head assembly consists of a lever, an aluminum outside cover, Middle, front gear cover, back gear cover, and a zinc worm gear. In order to reverse the design of each component, 3D scanning device was used, 3D modeling was performed by CATIA, and prototype productions were carried out by 3D printer. In order to reduce the cost of components, gating system is used by gravity casting method. The SRG ratio of 1:0.9:0.6 was set by applying non-pressurized gating system to aluminum parts, 1:2.2:2.0 and pressurized gating system to zinc parts, and the shapes of sprue, runner and gate were designed. The results of porosity were also confirmed by casting analysis in order to determine whether the appropriate gating system can be designed. The results showed that all parts started solidification after filling completely. ANSYS was used for structural analysis, and the results confirmed that all five components had a safety factor of 15 more. All castings are free of defects in appearance, and CT results show only very small porosity. ZnDC1 zinc alloy worm gear has a tensile strength of 285 MPa and an elongation of 8%. The tensile strength of the four components of A356 aluminum alloy is about 137-162 MPa and the elongation is 4.8-6.5%.